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Store and Retain this Manual

Retain this manual for the safety warnings and precautions, 
assembly, operating, inspection, maintenance and cleaning 
procedures. Write the product serial number at the rear of this 
manual and keep this manual and the receipt in a safe and dry 
place for future reference.

Important Safety Information

Failure to follow the warnings and instructions may result in 
electric shock, fire, serious injury and/or death. Save all warnings 
and instructions for future reference.

www.duralloy.net.au

  |  

1300 369 456 

SAFETY

This is the safety alert symbol to alert you to potential personal 
injury hazards. Obey all safety messages that follow this symbol 
to avoid possible injury or death.

DANGER!

Indicates a hazardous situation which, if not avoided, will 
result in death or serious injury.

WARNING!

Indicates a hazardous situation which, if not avoided, 
could result in death or serious injury.

CAUTION

Used with the safety alert symbol, indicates a hazardous 
situation which, if not avoided, could result in minor or 
moderate injury.

NOTE

: used to address practices not related to personal injury.

General Safety Warnings

1.  

Maintain labels and nameplates on the welder

. These carry 

important information. If unreadable or missing, contact 
DURALLOY for a replacement.

2.  

Avoid unintentional starting

. Make sure the welder is setup 

correctly and you are prepared to begin work before turning 
on the welder.

3.  

Unplug before performing maintenance

. Always unplug 

the welder from its electrical outlet before performing any 
inspection, maintenance, or cleaning procedures.

4. 

Never leave the welder unattended while energised

. Turn 

power off before leaving the welder unattended.

5.  

Do not touch live electrical parts

. Wear dry, insulating gloves. 

Do not touch the electrode or the conductor tong with bare 
hands. Do not wear wet or damaged gloves.

6.  

Protect yourself from electric shock

. Do not use the welder 

outdoors. Insulate yourself from the work piece and the 
ground. Use non-flammable, dry insulating material if possible, 
or use dry rubber mats, dry wood or plywood, or other dry 
insulating material large enough to cover the area of contact 
with the work or the ground.

7.  

Avoid inhaling dust

. Some dust created by power sanding, 

sawing, grinding, drilling, cutting, welding and other 
construction activities, contain chemicals known to cause 
cancer, birth defects or other harm. Your risk from these 
exposures varies, depending on how often you do this type 
of work. To reduce your exposure to these chemicals, work 
in a well-ventilated area, and work with approved safety 
equipment, such as dust masks that are specially designed to 
filter out microscopic particles.

8.  

People with pacemakers should consult their physician(s) 
before using this machine

.

WARNING!

Electromagnetic fields in close proximity to a heart 
pacemaker could cause interference, or failure of the 
pacemaker. The use of a Welder is NOT RECOMMENDED 
for pacemaker wearers. Consult your doctor.

9.  

Ensure that the unit is placed on a stable location before 
use.

WARNING!

If this unit falls while plugged in, severe injury, electric 
shock, or fire may result.

10.  

Transportation Methods

 Lift unit with the handles provided, or 

use a handcart or similar device of adequate capacity. If using 
a fork lift vehicle, secure the unit to a skid before transporting.

CAUTION

Disconnect input power conductors from deenergized 
supply line before moving the welding power source.

11.  

Exercise good work practices.

The warnings, precautions, 

and instructions discussed in this instruction manual cannot 
cover all possible conditions and situations that may occur. It 
must be understood by the operator that common sense and 
caution are factors which cannot be built into this product, but 
must be considered by the operator.

10

ARC 161/201 PFC

OWNER’S MANUAL

Summary of Contents for ARC 161 PFC

Page 1: ...ARC 161 201 PFC OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...on DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment solu...

Page 3: ... net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Electrodes Effects of MMA Welding Various Metals Safety Warranty 5 6 7 8 8 9 10 15 3 ARC 161 201 PFC OWNER S MANUAL ...

Page 4: ...scia Cover Wide Input Voltage 160AC 275 AC Heavy Duty MMA Lead Set Carry Case Extension lead friendly up to 100m Weight 6 1kg SPECIFICATIONS Power Supply 160VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz ARC 161 PFC ARC 201 PFC Input Power KW 1 220 230 240kW 10 1 220 230 240kW 10 3 6kW 5 3kW 4 9kW 6 9kW Input Current 16 5A 24A 22A 31A Duty Cycle 40o C 10min TIG 160A 30 120A 60 90A 100 MMA 160A 3...

Page 5: ...piece to start the arc which can have a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece and then lifting it off The control circuit will sense when the tungsten is removed from the work piece and send a pulse of electricity through the torch that will cause the TIG arc to initiate VRD Function VRD stands fo...

Page 6: ...put socket 4 Note This polarity connection configuration is valid for most GP General Purpose MMA electrodes There are variances to this If in doubt check the electrode specifications or consult the electrode manufacturer 1 3 Connect the machine to suitable mains power using the mains input power lead Switch the mains power switch to on to power up the machine Select MMA welding mode 7 using the b...

Page 7: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 7 ARC 161 201 PFC OWNER S MANUAL ...

Page 8: ...fety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connections make sure the w...

Page 9: ...e of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron www duralloy net au 1300 369 456 EFFECTS OF MMA WELDING VARIOUS MATERIALS 9 ARC 161 201 PFC OWNER S MANUAL Copper and Alloys The most important factor is the high rate of heat conductivity of c...

Page 10: ...h bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some dus...

Page 11: ...ment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in areas ne...

Page 12: ...ating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing...

Page 13: ... a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metals ...

Page 14: ...e a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body ...

Page 15: ...cillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply o...

Page 16: ...www duralloy net au 1300 369 456 ...

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