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Work Environment Safety

CAUTION

Used with the safety alert symbol, indicates a hazardous 
situation which, if not avoided, could result in minor or 
moderate injury.

1.   When possible, move the work to a location well away from 

combustible materials. If relocation is not possible, protect the 
combustibles with a cover made of fire resistant material.

2.   Remove or make safe all combustible materials for a radius of 

10 metres around the work area. Use a fire resistant material 
to cover or block all doorways, windows, cracks, and other 
openings.

3.   Enclose the work area with portable fire resistant screens. 

Protect combustible walls, ceilings, floors, etc., from sparks 
and heat with fire resistant covers.

4.   If working on a metal wall, ceiling, etc., prevent ignition of 

combustibles on the other side by moving the combustibles 
to a safe location. If relocation of combustibles is not possible, 
designate someone to serve as a fire watch, equipped with a 
fire extinguisher, during the welding process and well after the 
welding is completed.

5.   Do not weld or cut on materials having a combustible coating 

or combustible internal structure, as in walls or ceilings, 
without an approved method for eliminating the hazard.

6.   After welding, make a thorough examination for evidence of 

fire. Be aware that visible smoke or flame may not be present 
for some time after the fire has started. Do not weld or cut in 
atmospheres containing dangerously reactive or flammable 
gases, vapours, liquids, and dust. Provide adequate ventilation 
in work areas to prevent accumulation of flammable gases, 
vapours, and dust.

7.   Do not apply heat to a container that has held an unknown 

substance or a combustible material whose contents, when 
heated, can produce flammable or explosive vapours. Clean 
and purge containers before applying heat. Vent closed 
containers, including castings, before preheating, welding, or 
cutting.

www.duralloy.net.au

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1300 369 456 

Electricity Can Kill

DANGER!

Touching live electrical parts can cause fatal shocks or 
severe burns. The electrode and work circuit is electrically 
live whenever the output is on. 

The input power circuit and machine internal circuits are also live 
when power is on. In semi-automatic or automatic wire welding, 
the wire, wire reel, drive roll housing, and all metal parts touching 
the welding wire are electrically live. Incorrectly installed or 
improperly grounded equipment is a hazard.

1.   Do not touch live electrical parts.

2.   Wear dry, hole-free insulating gloves and body protection.

3.   Insulate yourself from the work and the ground using dry 

insulating mats or covers.

4.   Disconnect input power before installing or servicing this 

equipment. Lock input power, disconnect switch open, or 
remove line fuses so power cannot be turned on accidentally.

5.   Properly install and ground this equipment according to 

national, state, and local codes.

6.   Turn off all equipment when not in use. Disconnect power to 

equipment if it will be left unattended or out of service.

7.   Use fully insulated electrode holders. Never dip the holder 

in water to cool it or lay it down on the ground or the work 
surface. Do not touch holders connected to two welding 
machines at the same time or touch other people with the 
holder or electrode.

8.   Do not use worn, damaged, undersized, or poorly spliced 

cables.

9.   Do not wrap cables around your body.

10.  Connect work piece to a good electrical ground.

11.   Do not touch the electrode while in contact with the work 

(ground) circuit.

12.  Use only well-maintained equipment. Repair or replace 

damaged parts as soon as practical.

13.  In confined spaces or damp locations, do not use a welder 

with AC output unless equipped with a voltage reducer.

Arc rays from the welding process produce intense heat and 
strong ultraviolet rays that can burn eyes and skin. Use the 
following table to select the appropriate shade number for a 
Welding Helmet or Welding Face Shield.

12

ARC 161/201 PFC

OWNER’S MANUAL

Summary of Contents for ARC 161 PFC

Page 1: ...ARC 161 201 PFC OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...on DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment solu...

Page 3: ... net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Electrodes Effects of MMA Welding Various Metals Safety Warranty 5 6 7 8 8 9 10 15 3 ARC 161 201 PFC OWNER S MANUAL ...

Page 4: ...scia Cover Wide Input Voltage 160AC 275 AC Heavy Duty MMA Lead Set Carry Case Extension lead friendly up to 100m Weight 6 1kg SPECIFICATIONS Power Supply 160VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz ARC 161 PFC ARC 201 PFC Input Power KW 1 220 230 240kW 10 1 220 230 240kW 10 3 6kW 5 3kW 4 9kW 6 9kW Input Current 16 5A 24A 22A 31A Duty Cycle 40o C 10min TIG 160A 30 120A 60 90A 100 MMA 160A 3...

Page 5: ...piece to start the arc which can have a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece and then lifting it off The control circuit will sense when the tungsten is removed from the work piece and send a pulse of electricity through the torch that will cause the TIG arc to initiate VRD Function VRD stands fo...

Page 6: ...put socket 4 Note This polarity connection configuration is valid for most GP General Purpose MMA electrodes There are variances to this If in doubt check the electrode specifications or consult the electrode manufacturer 1 3 Connect the machine to suitable mains power using the mains input power lead Switch the mains power switch to on to power up the machine Select MMA welding mode 7 using the b...

Page 7: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 7 ARC 161 201 PFC OWNER S MANUAL ...

Page 8: ...fety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connections make sure the w...

Page 9: ...e of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron www duralloy net au 1300 369 456 EFFECTS OF MMA WELDING VARIOUS MATERIALS 9 ARC 161 201 PFC OWNER S MANUAL Copper and Alloys The most important factor is the high rate of heat conductivity of c...

Page 10: ...h bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some dus...

Page 11: ...ment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in areas ne...

Page 12: ...ating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing...

Page 13: ... a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metals ...

Page 14: ...e a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body ...

Page 15: ...cillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply o...

Page 16: ...www duralloy net au 1300 369 456 ...

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