Duracable J-MAXX Machine Manual Download Page 4

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J-MAXX MACHINE MANUAL

Safe Machine Operation

Read this machine manual thoroughly before assembling or 

operating the machine. Become familiar with its controls and 

proper use before operating. Keep this manual in a handy place 

for reference and parts replacement referral. This machine is 

designed specifically for the purpose of opening and cleaning 

drains. Use it for this purpose - do not use it for other purposes. 

Use gloves to protect your hands. Wear them to feed and 

retrieve cable. Use a material that cannot be easily grabbed by 

the cable. Most leather gloves and certain rubber gloves work 

well. Duracable Manufacturing has each type available through 

the Duracable Product Catalog. Also, avoid the use of loose-

fitting clothes or jewelry when operating this machine.

Keep guards in place to protect the operator from the electric 

motor and electrical wiring. These guards are for safety 

protection and must be in place when running the machine. 

Each machine is equipped with an air foot pedal. Use of the air 

foot pedal to operate the machine is required for safe operation. 

This allows the machine operator to turn the machine on or off 

with the foot while keeping both hands on the cable. 

Select a work area free from obstruction with room to work. 

Keep the machine within three feet of the pipe opening, allowing 

only enough room to work. This is required to shorten the length 

of exposed cable, thus providing maximum control in high-

torque situations. Take a position that is comfortable to the left 

or right side of the machine for feeding or retrieving cable. For 

high work openings, the machine can be placed on its back as 

conditions require.

When performing a job, use the smallest blade first. Rinse the 

pipe after each blade is run through the line in order to clean out 

loosened debris. Then follow with the increasing sizes of blades 

until the size used is one that actually scrapes the side of the 

pipe or sewer. The blades are flexible and can be compressed 

to enter most cleanout openings. Centrifugal force created by 

the spinning cable forces the blades to expand to their natural 

diameter or to the walls of the pipe. It is advisable to maintain a 

very keen cutting edge on the blades at all times. 

Place two hands on the cable between the outlet of your 

machine and the cleanout, and keep them there at all times 

during operation. Your hands placed in the proper position, will 

provide a guide for the cable. Keep the machine within three feet 

of the pipe opening.

As the blade makes contact with an obstruction in the line, it 

stops the blade from turning and builds torque in the cable. 

Do not permit the blade to get hung up in an obstruction for 

more than three seconds. Torque buildup can be both helpful 

and dangerous. It is helpful when pulled from the obstruction 

in a timely manner. When the cable is pulled away, the tension is 

released and the blade turns at a high speed. When the blade is 

free, feed it back into the obstruction to make use of the built-up 

power to clean the line. It is dangerous because excess torque 

can cause looping over of the cable. Serious injury to fingers 

and hands is possible unless precautions are observed. When 

retrieving cable from the line, feed the cable into the machine 

until the blade is close to the cleanout opening. Shut off the 

machine and hand-feed the remaining cable into the machine.

Unpacking Your Machine

The J-Maxx is shipped to you with the following parts: the base 

machine, a drum, and a revolving arm. When it arrives, remove 

the parts immediately and inspect for damage. If any of the 

contents are damaged, contact your motor freight carrier 

immediately.

Moving Your Machine

Break the machine down into lighter-weight components to 

move it to and from the job site. To do this, wrap the GFCI cord 

and the air foot pedal cord in a convenient spot on the machine, 

remove the revolving arm from its assembled position (leave the 

cable inside it and keep it with the drum), and remove the drum 

assembly. Various accessories are available from Duracable 

Manufacturing to assist and protect the operator during the 

moving process.

Assembling Your Machine

•  Attach the D3L Drum Attachment to the male end on one end 

of the cable. Position the cable end with attachment inside the 

cable and snap into place. Feed the cable into the drum.

•  Set the base machine in a down position on its rails.
•  Pick up the drum, loaded with cable, with the cone shape to 

the front of the machine (toward the switches) and slide it 

onto the drum shaft. Be sure the orange drive lugs slide into 

the openings in the back of the drum and engage fully.

•  Feed the cable through the revolving arm until it is flush with 

the end of the arm.

•  Position the revolving arm inside the drum.
•  Position the extension shaft on the revolving arm into the 

center of the drum bearing.

•  Place the revolving arm with cable extended into the rear side 

of the head bearing.

•  Slide the collar forward using an Allen Wrench to loosen and 

tighten the collar.

•  Slide the cable through the head bearing.

Disassembling Your Machine

To disassemble the J-Maxx machine, reverse the assembly 

process.

Information and Specifications

Summary of Contents for J-MAXX

Page 1: ...Right in there with you j maxx stop Read manual before operating keep manual for future reference...

Page 2: ...e to the machine from use of parts other than genuine Duracable brand parts Duracable Manufacturing Company s sole obligation and the original purchaser s sole remedy under this warranty shall be for...

Page 3: ...ed background A Caution label indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices The word caut...

Page 4: ...of the pipe opening As the blade makes contact with an obstruction in the line it stops the blade from turning and builds torque in the cable Do not permit the blade to get hung up in an obstruction...

Page 5: ...Over tensioning shortens belt and bearing life Air Foot Pedal Check for wear or stress cracks Cable Care Instructions Take care of your cable for optimum performance The recommended care procedure is...

Page 6: ...to handle several reel sizes The reel selected is set in place and slipped onto the reel shaft Drive lugs are mounted on the drive plate and slip through the openings in the back of the reel The reel...

Page 7: ...Blade Kit Reels Reel Attachments floating Rings floating ring attachments Revolving Arm Cables Part Dimensions Description Part Part Part Part Part Dimensions D1S 16 Diameter Open Spoke Metal Reel D3L...

Page 8: ...just the individual parts J Maxx SchematiC Item Qty Part Description 1 1 D31015 Frame Red 2 1 31005 Motor Assembly A 1 31005A Motor 1 3 HP B 1 25002 Switch Detent Forward Reverse C 1 25015 Switch Gua...

Page 9: ...ut 15 1 41010A Sheave 4L x 1 1 2 Outside Dia 16 1 KEY6 1 4 x 1 3 8 Square Key 17 1 41010B Sheave 4L x 11 1 4 Outside Dia with Drive Lugs 2 25090A Drive Lug 2 MM4 Drive Lug Cap Red 2 WA10 3 8 Split Loc...

Page 10: ...1 D6A Reel Bearing 2 6 WA22 25 Lock Washer 3 6 WA47 25 Body Washer 4 12 SHCS34 1 4 20 x 7 8 SBHS 5 6 FLNUT5 25 20 Flange Nut 6 1 771409 Sled Plastic Drums Drive Hub Finished 8 1 MM60 5 13 x 75 Std Thr...

Page 11: ...11 J MAXX MACHINE MANUAL Mini Power cable feed and return SchematiC Mini Power cable feed and return Piston Kit SchematiC Optional...

Page 12: ...1875 Rest Pad 14 1 780004 Adjustable Piston Housing Backplate Weldment 15 12 PHSC13 10 24 x 5 PH Screw 16 1 SPR2 042 DIA x 1 656 LG Expansion Spring 17 1 PHSC23 10 32 x 25 PH Screw 18 1 CPSS19 5 13 x...

Page 13: ...n above If you experience any electrical difficulties in operating your machine or you notice any frayed or inadequate wiring or wiring that does not conform to the diagram discontinue use of your mac...

Page 14: ...of damage Repair or replace cords which are pinched cracked frayed or worn Remember the GFCI offers no protection against electric shock for wiring preceding it in the system Your GFCI is direct wire...

Page 15: ...ut welding With Loctite Primer and Loctite Retaining Compound you can quickly create a dependable bond that is as strong as a conventional weld Please note that these products are not the same thread...

Page 16: ...j maxx 300 ASHWORTH ROAD WEST DES MOINES IOWA 50265 DURACABLE COM 800 247 4081 ANSWER LINE 877 257 1781 FAX 515 223 6109 JMXMM UPDATED JUNE 2017 j maxx Machine Manual...

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