Duracable J-MAXX Machine Manual Download Page 2

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J-MAXX MACHINE MANUAL

Table of Contents

2

Warranty, Parts and Service

3

Safety Labels

4-7

J-Maxx Information and Specifications

8-9

J-Maxx Machine Schematics and Parts List

10

J-Maxx Reel Schematics and Parts List

11-12

Mini Power Cable Feed and Return Schematics and Parts List

13-14

J-Maxx Electrical Schematics and Safety Information

15

How to Splice DuraFlex

®

 Cable and How to Bond End Fittings

WARRANTY

Duracable Manufacturing Company warrants the J-Maxx machine to be free from defects in material and workmanship for a period of two years 

from the date of purchase. Warranty service can be obtained by contacting Duracable Manufacturing Company at the address listed below. If a defect 

is covered by warranty, Duracable Manufacturing Company will repair or replace the defective machine or component without charge for labor or 

materials (freight is not included).

Warranty of the machine is limited to the original purchaser. Duracable Manufacturing Company assumes no responsibility for damage or injury from 

accident, neglect, abuse, misuse or from damage due to repair or alterations by others. This warranty does not cover damage to the machine from use 

of parts other than genuine Duracable brand parts.

Duracable Manufacturing Company’s sole obligation and the original purchaser’s sole remedy under this warranty shall be for repair or replacement 

as described above. All other warranties, expressed or implied, including but not limited to, implied warranties of merchantability and fitness for a 

particular purpose, are disclaimed. In no event shall Duracable Manufacturing Company be liable for any incidental or consequential damages.

PARTS AND SERVICE INSTRUCTIONS

Parts can be purchased from Duracable Manufacturing Company. Service work is also available. Service is performed by trained factory personnel. 

Machines sent to the factory for evaluation and repair can be estimated and quoted prior to service work. When sending a machine, be sure to include 

the return address and include instructions on how the repair should be handled. Instructions can either be included with the machine, explained to your 

account manager over the phone (800-247-4081), or faxed (515-223-6109).

IMPORTANT

Keep this manual in a safe, convenient place for future reference. Important information about this machine, its diagrams and warranty information are 

included in this manual.

Serial 

Number: 

      Date 

of 

Purchase:

Duracable Manufacturing Company

300 Ashworth Road • West Des Moines, IA 50265

Summary of Contents for J-MAXX

Page 1: ...Right in there with you j maxx stop Read manual before operating keep manual for future reference...

Page 2: ...e to the machine from use of parts other than genuine Duracable brand parts Duracable Manufacturing Company s sole obligation and the original purchaser s sole remedy under this warranty shall be for...

Page 3: ...ed background A Caution label indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices The word caut...

Page 4: ...of the pipe opening As the blade makes contact with an obstruction in the line it stops the blade from turning and builds torque in the cable Do not permit the blade to get hung up in an obstruction...

Page 5: ...Over tensioning shortens belt and bearing life Air Foot Pedal Check for wear or stress cracks Cable Care Instructions Take care of your cable for optimum performance The recommended care procedure is...

Page 6: ...to handle several reel sizes The reel selected is set in place and slipped onto the reel shaft Drive lugs are mounted on the drive plate and slip through the openings in the back of the reel The reel...

Page 7: ...Blade Kit Reels Reel Attachments floating Rings floating ring attachments Revolving Arm Cables Part Dimensions Description Part Part Part Part Part Dimensions D1S 16 Diameter Open Spoke Metal Reel D3L...

Page 8: ...just the individual parts J Maxx SchematiC Item Qty Part Description 1 1 D31015 Frame Red 2 1 31005 Motor Assembly A 1 31005A Motor 1 3 HP B 1 25002 Switch Detent Forward Reverse C 1 25015 Switch Gua...

Page 9: ...ut 15 1 41010A Sheave 4L x 1 1 2 Outside Dia 16 1 KEY6 1 4 x 1 3 8 Square Key 17 1 41010B Sheave 4L x 11 1 4 Outside Dia with Drive Lugs 2 25090A Drive Lug 2 MM4 Drive Lug Cap Red 2 WA10 3 8 Split Loc...

Page 10: ...1 D6A Reel Bearing 2 6 WA22 25 Lock Washer 3 6 WA47 25 Body Washer 4 12 SHCS34 1 4 20 x 7 8 SBHS 5 6 FLNUT5 25 20 Flange Nut 6 1 771409 Sled Plastic Drums Drive Hub Finished 8 1 MM60 5 13 x 75 Std Thr...

Page 11: ...11 J MAXX MACHINE MANUAL Mini Power cable feed and return SchematiC Mini Power cable feed and return Piston Kit SchematiC Optional...

Page 12: ...1875 Rest Pad 14 1 780004 Adjustable Piston Housing Backplate Weldment 15 12 PHSC13 10 24 x 5 PH Screw 16 1 SPR2 042 DIA x 1 656 LG Expansion Spring 17 1 PHSC23 10 32 x 25 PH Screw 18 1 CPSS19 5 13 x...

Page 13: ...n above If you experience any electrical difficulties in operating your machine or you notice any frayed or inadequate wiring or wiring that does not conform to the diagram discontinue use of your mac...

Page 14: ...of damage Repair or replace cords which are pinched cracked frayed or worn Remember the GFCI offers no protection against electric shock for wiring preceding it in the system Your GFCI is direct wire...

Page 15: ...ut welding With Loctite Primer and Loctite Retaining Compound you can quickly create a dependable bond that is as strong as a conventional weld Please note that these products are not the same thread...

Page 16: ...j maxx 300 ASHWORTH ROAD WEST DES MOINES IOWA 50265 DURACABLE COM 800 247 4081 ANSWER LINE 877 257 1781 FAX 515 223 6109 JMXMM UPDATED JUNE 2017 j maxx Machine Manual...

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