Duracable J-MAXX Machine Manual Download Page 15

15

J-MAXX MACHINE MANUAL

1. Cut a few inches off of each 

cable end and remove any burrs 

with a grinding disk or file.

2. Spray Loctite Primer in and 

around the cable end and splice 

core to thoroughly remove 

grease and grime.

3. Apply Loctite Retaining 

Compound to splice core.

4. Insert splice core into cable 

one turn. 

8. Continue turning and the 

cable ends will meet at the 

center of the splice core.

7. Place vise grips on free cable 

end and turn counterclockwise.

6. Align other piece of cable onto 

splice core.

5. Apply Loctite Retaining 

Compound to other end of splice 

core.

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3

4

5

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You can attach end fittings and splice cores to DuraFlex cable using a chemical bonding process, which means you can make quick cable repairs on 

the job—without welding. With Loctite Primer and Loctite Retaining Compound, you can quickly create a dependable bond that is as strong as a 

conventional weld. Please note that these products are not the same thread-locking compounds available in hardware stores and plumbing-supply 

houses, they are heavy-duty, permanent-bonding compounds made especially for jobs such as bonding cable fittings.

1. Cut the cable 

end and remove 

any burrs with a 

grinding disk or 

file.

2. Spray Loctite 

Primer in and 

around the 

cable end to 

thoroughly 

remove grease 

and grime.

3. Spray Loctite 

Primer on the  

end fitting to 

thoroughly 

remove grease 

and grime.

4. Apply Loctite 

Retaining 

Compound to the 

end fitting.

5. Using the 

wrench (part 

number EW), 

screw the fitting 

into the cable 

end until fitting 

is totally sealed.

6. The Retaining 

Compound will be 

fully bonded to 

the cable in just a 

few minutes.

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2

3

4

5

6

How to splice duraflex

®

 cable

How to Bond End Fittings to duraflex

®

 cable

Summary of Contents for J-MAXX

Page 1: ...Right in there with you j maxx stop Read manual before operating keep manual for future reference...

Page 2: ...e to the machine from use of parts other than genuine Duracable brand parts Duracable Manufacturing Company s sole obligation and the original purchaser s sole remedy under this warranty shall be for...

Page 3: ...ed background A Caution label indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices The word caut...

Page 4: ...of the pipe opening As the blade makes contact with an obstruction in the line it stops the blade from turning and builds torque in the cable Do not permit the blade to get hung up in an obstruction...

Page 5: ...Over tensioning shortens belt and bearing life Air Foot Pedal Check for wear or stress cracks Cable Care Instructions Take care of your cable for optimum performance The recommended care procedure is...

Page 6: ...to handle several reel sizes The reel selected is set in place and slipped onto the reel shaft Drive lugs are mounted on the drive plate and slip through the openings in the back of the reel The reel...

Page 7: ...Blade Kit Reels Reel Attachments floating Rings floating ring attachments Revolving Arm Cables Part Dimensions Description Part Part Part Part Part Dimensions D1S 16 Diameter Open Spoke Metal Reel D3L...

Page 8: ...just the individual parts J Maxx SchematiC Item Qty Part Description 1 1 D31015 Frame Red 2 1 31005 Motor Assembly A 1 31005A Motor 1 3 HP B 1 25002 Switch Detent Forward Reverse C 1 25015 Switch Gua...

Page 9: ...ut 15 1 41010A Sheave 4L x 1 1 2 Outside Dia 16 1 KEY6 1 4 x 1 3 8 Square Key 17 1 41010B Sheave 4L x 11 1 4 Outside Dia with Drive Lugs 2 25090A Drive Lug 2 MM4 Drive Lug Cap Red 2 WA10 3 8 Split Loc...

Page 10: ...1 D6A Reel Bearing 2 6 WA22 25 Lock Washer 3 6 WA47 25 Body Washer 4 12 SHCS34 1 4 20 x 7 8 SBHS 5 6 FLNUT5 25 20 Flange Nut 6 1 771409 Sled Plastic Drums Drive Hub Finished 8 1 MM60 5 13 x 75 Std Thr...

Page 11: ...11 J MAXX MACHINE MANUAL Mini Power cable feed and return SchematiC Mini Power cable feed and return Piston Kit SchematiC Optional...

Page 12: ...1875 Rest Pad 14 1 780004 Adjustable Piston Housing Backplate Weldment 15 12 PHSC13 10 24 x 5 PH Screw 16 1 SPR2 042 DIA x 1 656 LG Expansion Spring 17 1 PHSC23 10 32 x 25 PH Screw 18 1 CPSS19 5 13 x...

Page 13: ...n above If you experience any electrical difficulties in operating your machine or you notice any frayed or inadequate wiring or wiring that does not conform to the diagram discontinue use of your mac...

Page 14: ...of damage Repair or replace cords which are pinched cracked frayed or worn Remember the GFCI offers no protection against electric shock for wiring preceding it in the system Your GFCI is direct wire...

Page 15: ...ut welding With Loctite Primer and Loctite Retaining Compound you can quickly create a dependable bond that is as strong as a conventional weld Please note that these products are not the same thread...

Page 16: ...j maxx 300 ASHWORTH ROAD WEST DES MOINES IOWA 50265 DURACABLE COM 800 247 4081 ANSWER LINE 877 257 1781 FAX 515 223 6109 JMXMM UPDATED JUNE 2017 j maxx Machine Manual...

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