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INSTALLATION 

 

General 

Refer to the layout (BL) drawing for panel 

arrangement. Panels can be installed before or after  a 

ceiling is installed. When two or more panels are to be 

installed in a run, then pipework is interconnected 

using 15mm straight couplings or expansion hoses 

provided. 

 

Fitting 

1. 

Prepare suitable fixings to accept the radiant 

 

panels. Refer to Diagrams 3 and 4  for fixing

 

positions. 

2. 

Suspend the panel and level with the  

 

suspended ceiling grid. Note that panels can be  

 

suspended by one of the  following options  

 

(refer to Diagram 4.) 

 

   Drops rods fixed directly to the panel 

 

   Suspension wires directly to the panel 

 

   Directly onto the ceiling grid 

3. 

If the panel is to be suspended directly by the 

 

ceiling grid then additional support should be 

 

provided by safety wires, fitted on diagonally 

 

opposite corners.

 

4. 

If two or more panels are to be installed in a run  

 

then fit the pipe couplings to the first panel.  

 

Suspend the second panel level to the first  

 

panel and engage the pipes of both panels into  

 

the couplings, using compression nuts and  

 

olives. Check that all panels are located

 

correctly and in a straight line before tightening

 

joints. Tighten all joints by hand then tighten  

 

further approximately 1¼ turns. Fit the panel  

 

joint strip using panel joint clips and M5 nuts 

 

provided (Refer to Diagram 6). 

 

5. 

Expansion panels should be fitted every 6m of  

 

straight panel run, and are supplied with

 

expansion hoses fitted in place of the straight

 

couplings. Note that the hoses will require 

 

pre-bending prior to fitting. (Refer to Diagram 7) 

6. 

Ensure that panels are interconnected correctly. 

 

EC, EH and EJ panels are positioned at the 

 

connection end (flow and return) of panel run, 

 

whereas EB panels are positioned at the 

 

opposite end. EA and EE panels are used at 

 

intermediate positions. ED panels are single  

 

(stand-alone) panels. (Refer to Diagram 2). 

7. 

Refer to Pipework Connections for connecting 

 

the panels to the mains. 

8. 

Refit the insulation and leave the protective film 

 

on the radiating surface until installation and 

 

commissioning is complete. 

 

Pipework connections 

1. 

Connection to the mains is made via EC, ED,  

 

EH and EJ panels. Panels have Ø15mm copper  

 

tube tails formed upwards for connection from 

 

above. Flow and return connections are 

 

interchangeable. 

2. 

The installer must provide suitable fittings to  

 

connect the panels. Flexible hoses are  

 

recommended to allow for rapid installation 

 

and flexibility. 

3. 

Local isolating and regulating valves are 

 

recommended, as well as drains, vents 

 

and strainers. 

 

 

 

Diagram 5 : 

Evo-Lite Style CG-2T panel - ED type 

50mm thick foil encapsulated insulation 

OD15mm copper tube 

Aluminium panel 

Extruded aluminium channel 

Spring clip 

Flow and return connections 

Page 4 of 8 

Summary of Contents for Evo-Lite Style CG

Page 1: ...h may also be shown on the BL drawing DESCRIPTION Evo Lite Style CG comprises aluminium alloy sheet panel bonded to an extruded aluminium channel profile copper tube carrying the hot water is mechanic...

Page 2: ...suspected at the time of delivery Preparation Evo Lite Style CG radiant panels are intended for horizontal installation within a standard 600mm ceiling grid hence it is important to liase with other t...

Page 3: ...Diagram 3 Typical section detail for installation Style CG 4T shown 2T similar Diagram 4 Suspension point locations for Evo Lite Style CG Page 3 of 8...

Page 4: ...sing panel joint clips and M5 nuts provided Refer to Diagram 6 5 Expansion panels should be fitted every 6m of straight panel run and are supplied with expansion hoses fitted in place of the straight...

Page 5: ...Diagram 6 Installation detail of Evo Lite Style CG standard joint Diagram 7 Installation detail of Evo Lite Style CG expansion joint Page 5 of 8...

Page 6: ...s for leaks Refer to Table 2 for test and working pressures 4 Balance the water flow rate through the panel to accepted practice to achieve the specified flow rate 5 Leave this document and any layout...

Page 7: ...el runs Refer to Diagram 2 for typical arrangements in a panel run Dunham Bush will prepare complete baseboard layout drawings for approval which can be used to co ordinate materials and installation...

Page 8: ...WRITE THE DETAILS OF RADIANT PANELS HERE These details will be required when ordering spares for your Dunham Bush radiant panels STYLE AND No OF TUBES BL DRAWING OR ORDER No DATE OF INSTALLATION Spare...

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