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Duncan Enviro DD55, Original Instructions Manual

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Duncan Enviro DD55 Original Instructions Manual Download Page 21

19

Pt. No. 67441

Issue 0918

Metering Roller
(style may vary 
from illustration)

Components Referred to in the Pre-Calibration Setup and Calibration Process

The following pages describe how to set the machine up for calibration, the calibration process and 
subsequent adjustments to obtain the desired seed and/or fertilizer output.
Terms and words used in those instructions are shown below:-

‘Enviro DD55’ 

Read Before Operation

Metering motor 

Venturi Housing
& removable Elbow for
calibration

Shutoff Slide to enable 
changeout of Metering 
Roller  with product
in hopper

Summary of Contents for Enviro DD55

Page 1: ...y Washdyke Timaru New Zealand Telephone 03 688 2029 Facsimile 03 688 2821 Australian Branch 4B Silverton Close Laverton North 3026 Melbourne Australia Telephone 03 9314 9666 Facsimile 03 9314 6810 Enviro DD55 ORIGINAL INSTRUCTIONS Pt No 67441 Issue 0918 ...

Page 2: ......

Page 3: ...s 9 Safe Work Practices 9 Practise Safe Maintenance 10 SAFETY Machine Specific Hazard Points 11 Safety Decals Safety Guards 13 Transport 15 Setup Calibration Operating Procedure Setting Depth 16 General Operation 16 Read Before Operation 19 Pre Calibration Setup 23 Calibration 24 Page for your Calibration Notes 29 Maintenance Care General 32 Lubrication Instructions 33 Maintenance Schedule 34 Stor...

Page 4: ... provided so that if any parts are required your dealer will be able to supply them by reference to part numbers The manual is considered as part of your machine and must remain with the machine when it is sold Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel Model Serial No Owner Delivery Date Dealer Disclaimer Every...

Page 5: ...nd permits easy calibration The seeders are driven via a ground speed proportional electric drive system Seeding ceases automatically when the machine is raised into the transport postion The wings may be hydraulically folded up for legal tranport width Working Principle The air flow metering units and electric drive system are easily set to give the desired sowing and or fertilizer rate The seedi...

Page 6: ...4 Enviro DD55 Dimensions Capacities 1 7 ...

Page 7: ... Issue 0918 Enviro DD55 Dimensions Capacities Dimensions Capacities Enviro DC DD45 1 44 Run Width mm 3100 Working Height mm 3310 Machine Length mm 5680 Row Spacing mm 125 Sowing Width effective mm 5500 6 29 5 25 1 7 ...

Page 8: ...ety reasons where practical without compromising machine performance Ensure these are always fitted during operation Always exercise extreme caution in the vicinity of sharp edges and points Where possible guards are provided with the machine for safety reasons where practical without compromising machine performance Ensure these are always fitted during operation Footboards footsteps drawbars and...

Page 9: ...t before using it Take careful note of all safety instructions both in this manual and on the machine itself Failure to comply with instructions could result in personal injury and or damage to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubricates maintai...

Page 10: ...efore starting and moving the tractor and the machine Plan safe routes of travel and be aware of power lines and other roadside hazards Take particular care when towing implements on hillsides Do not ride or allow passengers on the machine This machine is not designed to carry passengers and no riders are permitted Road transport On public roads A speed of 40km h must not be exceeded Do not operat...

Page 11: ...void High Pressure Fluids Avoid any contact with fluids leaking under pressure because the fluids can penetrate the skin surface Any fluid which penetrates the skin will need to be removed immediately by a medical expert Seek specialist advice on this type of injury Relieve the pressure before disconnecting any hydraulic or other lines Make all repairs and tighten all fittings before re connection...

Page 12: ...ession when dismantling or maintaining the machine It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance Make Sure the Machine is Well Supported When machinery is fitted with hydraulics do not rely on the hydraulics to support the machine During maintenance or while making adjustments under the machine always lock the hydraulics and su...

Page 13: ...ls attached to the machine are a general reminder that there are hazardous areas on the machine rather than specifically highlighting all possible hazards For decal locations on machine refer Page 13 No Ride Passengers are not permitted anywhere on the machine Pinch Points Moving Parts Hazardous areas include Front Tractor Linkage Fan Unit Disc Units Wings Electric Drive units Roller where fitted ...

Page 14: ...wing depth These are also used to support the machine weight Important Refer to safety cautions in the Transport section page 15 of the manual Ensure that all linkage pins and security clips are fitted correctly Maintenance Refer Page 34 for reference to the Maintenance and Care section of the manual Lubrication Refer Page 34 for reference to the Maintenance and Care section of the manual Enviro D...

Page 15: ...441 Issue 0918 SAFETY Machine Specific Continued Item Decal Guard Pt No 1 No Ride 43900 2 Pinch Point Moving Parts 43901 3 Slippery When Wet 43902 4 Keep Clear 43904 5 40 km hr 43912 Enviro DD55 Seed Drill Safety ...

Page 16: ...14 ...

Page 17: ...ations published by the local Land Transport Authority or equivalent 5 Maximum towing speed 40 km hr For countries other than New Zealand other speed restrictions may apply please refer to your local transport authority Ensure towing vehicle requirements are adequate for the towed vehicle e g mass brakes Refer to recommendations published by the local Land Transport Authority or equivalent Braking...

Page 18: ...t the drill is level during calibration and while seeding 5 Check tyre pressure before seeding Refer page 5 6 Double check seed rates before seeding 7 Raise the drill out of the ground when making any turns 8 Raise the drill out of the ground before backing up 9 After prolonged storage check to see that all drive mechanisms and hydraulic equipment are functioning correctly Check that the seed tube...

Page 19: ...hard or soft The wheel height in relation to the chassis is controlled using hydraulic ram depth stop collars With the machine raised up add or remove depth collars as required Transport Position It is recommended to raise the drill into the transport position when turning at headlands to avoid damage to the ground engaging components Enviro DD55 General Operation ...

Page 20: ...18 ...

Page 21: ...be how to set the machine up for calibration the calibration process and subsequent adjustments to obtain the desired seed and or fertilizer output Terms and words used in those instructions are shown below Enviro DD55 Read Before Operation Metering motor Venturi Housing removable Elbow for calibration Shutoff Slide to enable changeout of Metering Roller with product in hopper ...

Page 22: ...UT IN WORK the machine is lowered ready for drilling FAN SPEED CURRENT APPLICATION RATE MENU KEYS MAIN The default screen as shown above RATE This screen allows the drilling rate to be adjusted INFO Access information regarding area and weights sown for each product SETUP Machine setup and diagnostics access screen FORWARD SPEED Power ON OFF ENTER PRE START FUNCTION METERING ON OFF manual overide ...

Page 23: ...RRENT DRILLING RATE will then show and retain the value you entered To edit the settings for FERT press the RATE menu key to toggle the display CURRENT DRILLING RATE TARGET RATE reset to TARGET RATE Hit ENTER key manual overide of TARGET RATE by steps The display may then issue a warning to indicate the maximum FORWARD SPEED attainable for the selected rate If the machine has not been calibrated i...

Page 24: ...22 ...

Page 25: ...rom metering unit 2 Select appropriate Metering Roller for the prioduct you intent to sow Fit the Metering Roller to the metering unit by removing the wing nuts The Metering Roller may be removed by rotating and removing the cover Access to the cover is on the opposite side to the Metering Motor 3 Raise the drill prior to calibration ...

Page 26: ...lready be set If not refer to the pre calibration flowchart on previous pages Note that it can be hard to adjust the settings once product is in the bins 5 Fill the appropriate bin A minimum depth of 300mm is required for calibration with normal seeds 6 Place a suitable container under the metering unit of the bin to be calibrated 7 Open the trap door 8 The calibration process can be in initiated ...

Page 27: ...irm and store the new settings 8 Repeat the calibration process In this case the Error reported will be very small if any Remember to press the ENTER key to accept the settings This repeat calibration is especially important if the metering units have been adjusted from very different values since the last time the machine was used 9 NOTE If when presing the priming switch the motors do not turn b...

Page 28: ...an stop metering process by hitting one of the 5 keys along the bottom of the screen 7 Once the machine has stopped the calibration delivery either because it has reached the amount you entered or you forced it to stop weigh the contents of the container Write down the amount exactly as displayed Do not round up or round down the value measured Scales must be accurate to 2 grams 8 Enter the record...

Page 29: ... follows i Press the SETUP menu key ii Press the key below the wrench icon iii Use the up down left right arrows to select the product The left right arrows will appear when the cursor is moved up one line from the Cal Fact iv Move the arrow to the Cal Fact line type 0 500 and hit the ENTER key You need to enter the leading zero as the machine will not accept the as a first character v Hit the ESC...

Page 30: ...28 ...

Page 31: ...29 Pt No 67441 Issue 0918 Enviro DD55 Calibration Notes ...

Page 32: ...s advisable to completely disconnect the implement from the tractor or at the very least disconnect the alternator before attempting any welding 2 Hydraulics Ensure hydraulic couplings male female are clean before connecting Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal and valve damage This in turn will result in oil leakage No filter is fitted to the hydr...

Page 33: ... conditions Precautions with Grease Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener which may cause softening and loss of grease from the bearings by running out Item Components Lubricant Frequency 1 All Wheel Bearings Castrol LMX Grease Annually 2 All Pivot Points Clevises Castrol LMX Grease Weekly 3 Bearing Housings roller Castrol LMX Gre...

Page 34: ...e framework structure should be inspected annually for defects i e cracks in members or welded connections The framework should be cleaned prior to the inspection 4 Metering Units Ensure that the metering units are clean and that the rubber sealing lip is not damaged The sealing lip is located along the base of the trap door hinge A damaged sealing lip can cause seed delivery problems Maintenance ...

Page 35: ...nt motor seal damage The tractor hydraulic reservoir or free drain connection must have zero backpressure 6 Preparing the Machine for Storage Locate on a dry level surface The machine should be stored wherever possible so the rams are not supporting any weight The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage It is recommended that maint...

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Page 43: ...41 Pt No 67441 Issue 0918 Enviro DD55 Notes ...

Page 44: ...42 3 1 3 2 3 1 3 1 3 2 3 2 3 1 3 4 1 7 9 1 3 2 3 2 2 6 5 2 7 4 3 2 3 2 3 2 3 2 3 2 3 8 3 2 ...

Page 45: ... Wheel RH Leading 2 5 60813k 40 L Offset Coulter with Press Wheel LH Leading 1 6 60814k 75 L Offset Coulter with Press Wheel LH Leading 1 7 60812k 40 R Offset Coulter with Press Wheel LH Leading 2 8 66395k 40 R Offset Coulter with Press Wheel RH Leading 1 9 60815k 75 R Offset Coulter with Press Wheel LH Leading 1 Individual parts and sub assemblies are shown in the next few pages Travel direction ...

Page 46: ...44 12 14 13 10 2 9 11 7 8 1 3 4 5 6 16 15 Enviro DD55 Disc Assemblies or 17 ...

Page 47: ...1 6 45024 M12 x 55 Grade 8 8 Z P Bolt 2 7 64514 Spring Bolt 1 8 64515 Spring Bar 1 9 45139 M12 Nyloc Nut 2 10 64516 Pivot Arm 1 11 64517 Lower Clamp 1 12 45040 M16 x 50 Grade 8 8 Z P Bolt 2 13 64518 Upper Clamp 1 14 45050 M16 x 120 Grade 8 8 Z P Bolt 2 15 Grease Nipple M8 x 1P 1 16 64536 Pivot Bush 2 17 44173 6X8mm Straight HIigh Pressure for remote greasing 1 Enviro DD55 Disc Assemblies ...

Page 48: ...Enviro DD55 Disc Assemblies 16 15 14 13 12 9 10 11 8 Scraper Assy 2 3 5 6 7 21 20 8 4 28 29 30 31 32 1 23 19 17 18 25 24 See Page 56 Straight Mount Shown 4 22 Scraper Assy See Below 19 18 17 27 26 33 34 35 ...

Page 49: ...13 63147 Scraper Tensioner 1 14 63146C Scraper Casting RH DDE 1 15 63143 Scraper Hinge 2 16 45122 M6 Grade 8 8 Hex Nut Z P 3 17 45152 M10 Light Flat Washer 3 18 45166 M10 Spring Washer Z P 3 19 45001s M10 x 20 Grade 8 8 Z P S Screw 3 20 63084 Press Wheel Bearing Sleeve 1 21 43939 Bearing 6205 2 22 66407 Press Wheel Arm Welded Assy 1 23 45052 M16 x 140 Grade 8 8 Z P Bolt 1 24 29267 15 x80mm Wedge P...

Page 50: ...48 Enviro DD55 Disc Assemblies 1 2 3 4 5 6 7 8 ...

Page 51: ...ulter LH Leading 17 2 66352 Straight Coulter RH Leading 19 3 66370 40 R Offset Coulter LH Leading 2 4 66357 40 R Offset Coulter RH Leading 1 5 66372 40 L Offset Coulter LH Leading 1 6 66355 40 L Offset Coulter RH Leading 2 7 66374 75 L Offset Coulter LH Leading 1 8 66376 75 R Offset Coulter LH Leading 1 ...

Page 52: ...emblies 2 3 4 LH 1 2 3 4 10 9 8 7 7 8 9 11 5 6 12 13 15 16 17 18 19 14 15 16 17 18 19 Note The scalloped disc is always leading but may be fitted to the left or right side it is dependant on the disc mount used refer page 56 ...

Page 53: ... 9 11 12 13 15 16 17 18 19 1 7 29241 Bearing and Seal Sleeve 2 8 43891 Vee Ring Seal V 45A 2 9 22077 Dust Cap 16mm Bore 2 10 45042 M16 x 60 Grade 8 8 Z P Bolt 1 11 63103 Disc Retaining Bolt L H M16x55 1 12 45002s M10 x 25 Grade 8 8 Z P Set Screw 12 13 60841 Scalloped Disc 6 Hole One Side 1 14 22002 380 x 4mm Plain Disc 6 Hole 1 15 22081 Seal face Ring 2 16 29244 Bearing Housing Spacer 3mm 2 17 438...

Page 54: ...52 Enviro DD55 Bushes Mainframe Wheels 5 6 7 8 2 3 4 9 10 1 6 7 8 4 5 ...

Page 55: ...l Leg W Assy DD45 55 2 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72332 Pin Wing Pivot Whl Leg W Assy 5 72335 Pin Cap Loose Plated 6 45154 M16 Light Flat Washer Z P 7 45168 M16 Spring Washer Z P 8 45038s M16 x 40 Grade 8 8 Z P S Screw 9 60985 Hub Set 70mm 6 Stud 10 45638 Tyre Rim 10 0 75 15 3 18 Ply ...

Page 56: ...54 Enviro DD55 Bushes Wing Wheels 3 10 9 1 11 2 5 4 8 7 6 4 8 7 6 12 6 8 7 ...

Page 57: ...ssy DD45 55 Pictured 1 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72332 Pin Wing Pivot Whl Leg W Assy 5 72335 Pin Cap Loose Plated 6 45154 M16 Light Flat Washer Z P 7 45168 M16 Spring Washer Z P 8 45038s M16 x 40 Grade 8 8 Z P S Screw 9 60985 Hub Set 70mm 6 Stud 10 45638 Tyre Rim 10 0 75 15 3 18 Ply 11 74620 Main Whl Leg Ram Pin W Assy 12 72777 Pin Cap Plain ...

Page 58: ...56 Enviro DD55 Bushes Wing Pivot 1 2 3 1 4 5 6 7 ...

Page 59: ...vot ITEM PART No DESCRIPTION QTY 1 72332 Pin Wing Pivot Whl Leg W Assy 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72335 Pin Cap Loose Plated 5 45154 M16 Light Flat Washer Z P 6 45168 M16 Spring Washer Z P 7 45038s M16 x 40 Grade 8 8 Z P S Screw ...

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