Duke FBBT-NC-120 Installation And Operation Manual Download Page 7

7

Installation and Operation of Flexible Batch Broiler 

With Touch Screen Control

WARNING

IMPROPER INSTALLATION, 

ADJUSTMENT, ALTERATION, 

SERVICE, OR MAINTENANCE CAN 

CAUSE PROPERTY DAMAGE, 

INJURY, OR DEATH. READ THE 

INSTALLATION, OPERATING, AND 

MAINTENANCE INSTRUCTIONS 

BEFORE INSTALLING OR 

SERVICING THIS EQUIPMENT. 

Installation and/or service repair of gas 

appliances requires Skilled or Qualified 

Personnel. Skilled or Qualified Personnel are 

individuals, firms, companies or corporations 

which are directly authorized by Duke 

Manufacturing (Assignee) or meet the 

requirements of governmental authority having 

jurisdiction for the task. 

Electrical wiring tasks must be in conformance 

with National Electrical Code ANSI/NFPA70

Gas supply interconnection must be in 

conformance with National Fuel Gas Code 

ANSI Z223.1/NFPA54 and Natural Gas and 

Propane Installation Code CSAB149 including 

the following:

•  The appliance must have an individual manual 

shutoff valve at the connection to the gas supply 

piping system during any pressure testing of 

that system at test pressures in excess of ½ psi 

(3.5kPa).

•  The appliance must be isolated from the gas 

supply piping system by closing its individual 

manual shut off valve during any pressure 

testing of the gas supply systems at test 

pressures equal to or less than ½ psi (3.5kPa).

For a broiler mounted on casters, the 

installation must be made with a connector 

that complies with ANSI Z21.69 / CSA 6.16 

Connectors for Moveable Gas Appliances 

and a quick-disconnect device that complies 

with ANSI Z21.4 / CSA 6.9 Quick –Disconnect 

Devices for Use with Gas Fuel. 

When installing a broiler mounted on casters 

with quick-disconnect hose, adequate means 

must be provided to limit the movement of the 

broiler without depending on the connector, 

hose, or system piping to limit movement. A 

restraining device may be attached to the rear 

vertical portion of the broiler’s base frame. 

A. VENTILATION:

This appliance requires a ventilation system 

to prevent unacceptable concentrations of 

substances harmful to health in the room where 

the appliance is installed.

Ventilation System Specifications:

Must be a Mechanically Driven Exhaust Hood 

System  

Minimum Capacity: 1,700 m3/hr (1,000 cfm) 

Minimum Opening: 39.4” x 51.2” (100cm x 

130cm)

The Ventilation System must be inspected, 

maintained, and annually serviced by 

Qualified Personnel as part of or in addition to 

governmental requirements

NOTE: Ventilation Systems for multiple or 

additional appliances must have capacity 

in addition to the specifications for this 

appliance.

II. INSTALLATION INSTRUCTIONS

The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, 

Summary of Contents for FBBT-NC-120

Page 1: ...or service this equipment This manual is Copyright 2017 Duke Manufacturing Co All rights reserved Reproduction without written permission is prohibited Duke is a registered trademark of the Duke Manuf...

Page 2: ...Installation and Operation of Flexible Batch Broiler With Touch Screen Control 2...

Page 3: ...TRUCTIONS 7 A VENTILATION 7 B INSTALLATION SPECIFICATIONS 8 C DELIVERY AND INSPECTION 8 D BROILER ASSEMBLY 10 E ADJUSTMENTS AT INSTALLATION 11 F LOCATION OF THE BROILER 12 G GAS PIPING 12 H ELECTRICAL...

Page 4: ...the mains supply should abnormal or unwanted operations occur This appliance is not intended for use by children or persons with reduced physical sensory or mental capabilities or lack of experience...

Page 5: ...OWER BURNER 3 75 W C 0 93 kPa 8 0 W C 2 0kPa TOTAL ENERGY RATE 87000 111 000 BTU HR 25 5 32 5 kW 79 000 105 000 BTU HR 23 2 30 7 kW BURNER ORIFICE SIZE BURNER ORIFICE SIZE FRONT INFRARED BURNER 40 2 4...

Page 6: ...and Operation of Flexible Batch Broiler With Touch Screen Control 6 A 2 0 Broiler Dimensions 50 3 8 128 cm 8 1 2 21 6 cm 39 1 2 100 3 cm 34 3 4 88 4 cm 53 5 8 136 1 cm 63 5 8 161 7 cm 20 3 4 52 9 cm...

Page 7: ...he gas supply systems at test pressures equal to or less than psi 3 5kPa For a broiler mounted on casters the installation must be made with a connector that complies with ANSI Z21 69 CSA 6 16 Connect...

Page 8: ...cturing Co for adjustment procedures This broiler must not be installed on a curb base or sealed to a wall The area around the broiler must be clear of combustible materials Minimum clearances to comb...

Page 9: ...ft one end of the broiler and tap the wood block toward the center and then sideways to remove Repeat for the remaining blocks allowing the casters to rest on the pallet 9 A minimum of three 3 people...

Page 10: ...KIT CLEANING TOOLS INSTALLATION TOOL CLEANING LOWER BURNER FLAME ROD TUBE CLEANER BRUSH TUBE CLEANER TOOL LOADER INSTALL WRENCH ALLEN 3 16 175700 18 KIT BROILER SVC PARTS NAT GAS W CONTROLLER W COOK C...

Page 11: ...flow of combustion and ventilation air if the broiler is to operate properly This broiler should not be installed on a curb base or sealed to the wall Either condition can restrict the flow of air to...

Page 12: ...of gas piping Generally piping should be sized to provide a gas supply sufficient to meet the maximum demand of all gas appliances on a line without undue loss of pressure at the outlet to the equipme...

Page 13: ...e with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 in Canada CSA Std C22 2 Wiring diagrams are located in the control compartment area of the broiler St...

Page 14: ...s Bar Broiler Icon Animates to show when pan should be loaded and transferred to PHU Power On Button Touch to start or press any Product Selection Button to start COOKLIST Action Area Shown with optio...

Page 15: ...ing the power on button or a recipe button i e The top burner and bottom burner lights will turn green and switch to the preheating screen 3 Allow to the Broiler to preheat to 680 F The Broiler will t...

Page 16: ...cook cycle has started See the details below for loading product and beginning a cook cycle Fine Cook Adjust Icon Select a recipe to fine adjust Adjust recipe time using buttons Press to save changes...

Page 17: ...e product FAULT DETAILS The Broiler will discharge the product once the cook cycle is complete and then transition to the Ready Screen if there are no faults If a fault occurs during the cook cycle th...

Page 18: ...GATION OVERVIEW Figure Status Bar Access the Special Functions PIN Code Entry Screen by selecting the info button on the status bar Enter the PIN Code which corresponds to the desired special function...

Page 19: ...d then enter pin code 5 6 7 8 and touch the button when prompted 2 Touch the button for the recipe you to edit i e A recipe can be deleted by selecting the button and then saved with the button 3 The...

Page 20: ...Screen CONFIG CONFIGURATIONS 1 Touch the button and then enter pin code 2 3 4 5 and touch the button 2 Touch the button for the setting you want to edit DATE TIME Touching will display DATE TIME edit...

Page 21: ...nstructions on the display screen PERFORMANCE MAINTENANCE To access the Special Functions touch button on the Main Tool Bar Figure Status Bar 1 Touch the button enter pin code 4 5 6 7 and touch the bu...

Page 22: ...button to view Broiler temperature PM status and sensor information Figure System Status Screen PARAMETER EDIT To access the Special Functions touch button on the Main Tool Bar Figure Status Bar 1 Tou...

Page 23: ...ame sensing rods as they may damage these surfaces or cause broiler malfunction and will void the warranty If required clean the flame sensing rods only after allowing to cool off to room temperature...

Page 24: ...in contact with food product must be cleaned and sanitized every 4 hours Loader and Carriage Remove loader from carriage and sanitize food contact areas Caution Hot surface near door Wear insulated gl...

Page 25: ...tely clean and replace Discharge Pan Slide pan up and out of keyhole slots Clean and replace Engage hooks on pins for reinstallation of chute Grease Pans Remove top V pan and lower collection pan Clea...

Page 26: ...veyor With the broiler cool lift and remove the flipper door Clean and set aside 1 2 Lift and slide retaining bolt right C 3 Weekly Cleaning 1 2 Lift slightly and remove loader ramp as shown Disengage...

Page 27: ...rmed for daily cleaning Remove burner shield 1 2 Lift rear of burner out of saddle and continue to hold it Orifice Hood Lift flame arrestor up to disengage tabs from slots Tabs are located under the f...

Page 28: ...to room temperature Remove the catalyst guard and set aside for re installation after the catalyst has been cleaned B Handling catalyst Care should be taken so that the catalyst is not dropped or dama...

Page 29: ...down in the water a few times and then let it soak for 20 minutes Remove the catalyst and shake out the excess water Drain and clean the basin thoroughly and then repeat previous step Remove the catal...

Page 30: ...d to remove any buildup Clean the white ceramic insulator using the alcohol swab until all residue has been removed Remove the back panel of the broiler and carefully remove the sensor for the lower b...

Page 31: ...roiler is cold or allowed to cool down remove lower burner by removing access panels clean and reinstall Remove lower flame sensor and clean with a soft cloth and isopropyl alcohol Remove upper contro...

Page 32: ...ied service personnel only Service by other than qualified personnel may result in damage to the broiler and or injury to the operator Qualified service personnel are those individuals firms companies...

Page 33: ...CHAIN DRIVE 175551 15 TOUCH SCREEN CONTROL W SOFTWARE ELC0017 4 16 GASKET BLOWER INLET 175511 17 BLOWER 120V 60HZ W CENTRIFUGAL SWITCH 176185 18 HOSE BLOWER 175189 19 ORIFICE HOLDER IR 175542 20 VALVE...

Page 34: ...REAR PANEL 175305 51 FRONT PANEL 175300 52 PANEL UPPER LIFT OFF 175392 53 PANEL ACCESS ELECTRICAL 175383 54 PANEL ACCESS DISCHARGE 175250 55 IMPEDANCE PAN IF NO OPTIONAL CATALYST 175226 56 CATALYST O...

Page 35: ...16 E stop P3 L1 N BRN BLU BLU BLU BRN ORN YEL GRY GRY YEL Power Switch LINE CORD BLK WHT WHT BLK 2 1 2 1 OPTION LP Purge Blower IR BLOWER PRESSURE SW RED BLU BLK BRN RED WHT YEL BLU ORN TOP IR BURNERS...

Page 36: ...ation and Operation of Flexible Batch Broiler With Touch Screen Control 36 Duke Manufacturing Co 2305 N Broadway St Louis MO 63102 Phone 314 231 1130 Toll Free 1 800 735 3853 Fax 314 231 5074 www duke...

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