background image

5

Section II 

Installation

2-1. Installation Procedures

Use Figure 1-2 as a guide to properly attach the 
SPA 6415 & 7415 AC actuator to your power source.  

2-2. Limit Switch Adjustment

 CAUTION

Disconnect power before making any adjustments to 
the limit switches.

IMPORTANT

Before attempting to set limit switch nuts by these 
instructions, be certain that the red and blue motor leads 
and the switch leads are connected properly per Figure 
1-2. Unless leads are connected exactly as shown, the 
following steps will be meaningless.
1.  Setting Retracted Position
 

A.   Do not install actuator in the intended    

 

application at this time.

 

B.   With nut retainer (A) installed in actuator  

 

and the translating tube unstrained, operate  

 

actuator toward retracted position until limit  

 

switch nut (B) trips limit switch (see Figure 6-3).

NOTE

Translating tube may jam and rotate prior to tripping 
limit switch.

 

C.   Rotate the translating tube by hand until  

 distance between the housing clevis hole  
centerline and the translating tube clevis hole 
centerline equals the desired closed height. This 
centerline to centerline dimension is not to be    
less than the retracted centerline to centerline    
dimension listed in Figure 1-6. If the two clevis    
end holes are not oriented as required, rotate the  
translating tube no more than 1/2 turn in either    
direction until they are properly oriented.

 

D.   Install actuator in application and check drift 

Slight readjustment in switch actuation may 
be attained by removing nut restrainer (A) and  
rotating limit switch nut (B) (1 notch of rotation 
= .05 in. of screw travel). Replace nut restrainer, 
(A).

2.   Setting Extended Position
 

A.  Restrain the translating tube against rotation 

by hand. Operate the actuator, toward the  
extended position, until the distance between 

the housing clevis hole centerline and the  
translating tube clevis hole centerline equals 
the desired extended height. This centerline to  
centerline dimension is not to exceed the 

 

B.   Remove nut restrainer (A) and rotate limit switch 

nut (C) (see Figure 6-3) until it activates the limit 
switch.

 

C.   Replace nut restrainer (A).

 

D.   Install actuator in application and check the unit’s 

drift. Slight readjustment in switch actuation may 
be attained by removing nut  restrainer (A) and 
(1) rotating limit switch nut (B) to adjust retracted 
position or (2) rotating limit switch nut (C) to 
adjust extended position (1 notch of rotation = 
.05 in. of screw travel).

 

E.   After adjusting limit switch nuts, replace nut 

restrainer (A). Operate the actuator and readjust 
limit switch nuts as necessary to achieve desired 
travel.

2-3.  Post-Installation Procedures

After actuator installation, position the air vent to prevent 
moisture and dirt from entering the actuator. Vent can be 
repositioned by loosening the set screw and rotating the 
outer air tube into which the air vent is threaded. Spot drill 
and re-tighten set screw. If necessary, an elbow (1/8 in 
female x 1/8 in male pipe thread) can be used for more 
effective positioning.

FOR UNITS WITH POTENTIOMETER
2-4. Potentiometer Installation

1.   Loosen pot locknut and remove from actuator.
2.   For best accessibility, solder leads to pot at this time.
3.   Limit switches should be set for extreme limits 

of travel per instructions. Limit switch cam 
adjustments should be made per paragraph 2 prior to 
potentiometer installation.

 CAUTION

DO NOT ENGAGE POTENTIOMETER SHAFT GEAR 
TEETH WITH PLASTIC WORM BEFORE READING 
THE FOLLOWING PROCEDURE.  FAILURE TO ADHERE 
TO THE FOLLOWING PROCEDURE COULD CAUSE 
DAMAGE TO THE POTENTIOMETER.

4.   Retract actuator translating tube until stopped by 

limit switch.

5a. 

FOR TRAVELS UP TO 9 inches

 (single turn pot):

Summary of Contents for 6415 Series

Page 1: ...bed herein All persons involved in such installation operation and maintenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injury or property damag...

Page 2: ...tentiometer Installation 5 2 5 Digital Position Indicator 6 Section III Operation 3 1 Operational Procedures 6 Section IV Maintenance 4 1 Lubrication 7 4 2 Required Tools 7 4 3 General Procedures 7 4...

Page 3: ...or abrasive action excessive heat or other abuse Equipment and accessories not of Duff Norton s manufacture are warranted only to the extent that they are warranted by their manufacturer and only if t...

Page 4: ...ion type Load no0load speeds are approximately Figure 1 1 SPA 6415 and SPA 7415 Technical Illustration Figure 1 2 Limit Switch Wire Color Diagram equal Equipped with thermal overload which opens and r...

Page 5: ...toward the extended position until the distance between the housing clevis hole centerline and the translating tube clevis hole centerline equals the desired extended height This centerline to center...

Page 6: ...alculations See detailed instructions with the SK6300 4K indicator for installation and programming instructions Potentiometer terminal CCW should be connected to indicator Common CW to Excitation Vol...

Page 7: ...ON Take care not to damage potentiometer when removing gear 4 Remove screws 1 from capacitor box cover 2 and remove cover 2 and gasket 3 Remove insulation 4 from capacitor box 5 Discharge capacitor 5...

Page 8: ...translating tube wall then remove the translating tube from the nut 31 Remove the lifting screw 62 from the lifting nut 64 32 Remove the four pins 65 by pressing each one the rest of the way through t...

Page 9: ...be loose in cover 12 Attach red terminal wire 17 to common terminal of left side switch 16 Attach blue terminal wire 18 to common terminal of right side switch 16 Feed ends of terminal wires 17 and 18...

Page 10: ...this point See Figure 6 1B NOTE Input pinion 29 and motor 53 shaft flats are opposite each other f Assemble motor 53 into housing 42 Before assembling lock washers 46 and socket head screws 45 hold m...

Page 11: ...of switch Wires going to switches should be same color It may be necessary to install terminals on switch terminals tabs with needle nose pliers and care should be taken not to damage terminal tab or...

Page 12: ...ft IntermediateClusterGear Bushing Thrust Washer Thrust Bearing 2 1 1 2 4 2 255K14 SK 6415 9 SK 6415 4 SK 6415 11 255K10 511K11 Index No Part Name Qty Req Part Number 37 38 39 40 41 Spacer Nut Set Scr...

Page 13: ...ed Parts Illustration 6415 7415 Series AC Actuator WARNING Use only replacement parts supplied by or approved by Duff Norton Non authorized parts may be inadequate resulting in serious injury or death...

Page 14: ...ure 6 1A Brake Spring Motor and Pinion Coupling Alignment Figure 6 2 Limit Switch Wiring Diagram 6415 7415 Series AC Actuator Figure 6 3 Limit Switch Assembly 6415 7415 Series AC Actuator Figure 6 1B...

Page 15: ...15 Notes...

Page 16: ...tures Mechanical Actuators Rotary Unions Mechanical Jacks Electromagnetic Actuators 2020 Duff Norton A Columbus McKinnon Company All rights reserved 9415 Pioneer Avenue Suite 100 Charlotte NC 28273 80...

Reviews: