background image

3

Section 1 

Introduction

1-1. General

This manual provides instructions for the installation, 
operation and maintenance of the Duff-Norton 6415 & 
7415 Series A   C actuator. It includes proper procedures 
for the disassembly, cleaning, inspection, rebuilding 

and assembly of the actuator. To ensure efficient, long, 

satisfactory use of this unit, these instructions should be 
followed closely.

1-2.  Industrial Use Only

The actuators described and illustrated in this manual are 
intended for industrial use only and should not be used 
to lift, support or otherwise transport people, unless you 
have a written statement from Duff-Norton Company 
which authorizes this actuator unit, as used in your 
application, as suitable for moving people.

1-3.  Factory Preparation

Each actuator is carefully assembled and tested at the 
factory to ensure that the motor and the mechanical 
components will function properly and that the actuator 
will lift its rated load.
The brake is preset at the factory and no further 
adjustment is required. With proper maintenance, this 
brake prevents the actuator from self-lowering.
The actuator is pre-lubricated at the factory and thus 
requires minimum maintenance. 
Limit switches are checked at the factory for proper 
functioning. 
External wires are provided for customer hookup. Wires 
are color coded as to direction of travel of the actuator 
(see wiring diagram, Figure 1-2).

1-4.  Warranty and Warranty Repair

Subject to the conditions stated herein, Duff-Norton 
will repair or replace, without charge, any parts proven 
to Duff-Norton’s satisfaction to have been defective 
in material and workmanship. Claims must be made 
within one year after date of shipment. Duff-Norton will 
not repair or replace any parts that become inoperative 
because of improper maintenance, eccentric loading, 
overloading, chemical or abrasive action, excessive heat, 
or other abuse.
Equipment and accessories not of Duff-Norton’s 
manufacture are warranted only to the extent that they 
are warranted by their manufacturer, and only if the 
claimed defect arose during normal use, applications and 

service. Equipment which has been altered or modified 

by anyone without Duff-Norton’s authorization is not 
warranted by Duff-Norton. EXCEPT AS STATED HEREIN, 
DUFF-NORTON MAKES NO OTHER WARRANTIES, 
EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF 
MERCHANTABILITY AND FITNESS FOR A PARTICULAR 
PURPOSE.
If you have any questions concerning warranty repair, 
please contact the Duff-Norton Company. Authorization 
for return must be received from the Duff-Norton 
Company before returning any equipment for inspection 
or warranty repair.

1-5.  Specifications

Table 1-1. 6415 Series DC Actuator 

Specifications

Applied 

Load (lbs)

Speed (in.min)

Amps

Standard  

115 Volt Mo-

tor (60 Hz)

Standard  

220 Volt Mo-

tor (50 Hz)

Standard  

115 Volt Mo-

tor (60 Hz)

Standard  

220 Volt Mo-

tor (50 Hz)

500

52

44

5.00

1.70

1000

51

42

5.50

1.70

1500

50

41

6.20

2.00

Table 1-2. 6415 Series DC Super Pac Actuator 

Duty Cycle

Applied 

Load (lbs)

# Duty Cycle (in/hour)

Standard 115 Volt Motor 

(60 Hz)

Standard 220 Volt Motor 

(50 Hz)

500

560

675

1000

540

625

1500

500

600

# Total inches of travel (up and down) per hour with 
equally timed intervals between cycles. 

 

WARNING

1.   Some actuator external surface temperatures may 

reach 230°F at or near max. allowable duty cycle.

2.   Do not operate actuator before setting limit 

switches.

3.   Position hooded vent to prevent moisture and 

dirt from entering actuator (see instruction and 
maintenance sheet).

4.   The actuator is not recommended for use in 

applications where it can be jammed. Examples of 
jamming include overtraveling the limit switches and 
jamming the nut and screw internally at the extreme 
ends of the stroke, or driving the actuator against an 
immovable object and thus overloading the actuator 
severely. Therefore consult Duff-Norton Engineering 
if jamming is expected.

Summary of Contents for 6415 Series

Page 1: ...bed herein All persons involved in such installation operation and maintenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injury or property damag...

Page 2: ...tentiometer Installation 5 2 5 Digital Position Indicator 6 Section III Operation 3 1 Operational Procedures 6 Section IV Maintenance 4 1 Lubrication 7 4 2 Required Tools 7 4 3 General Procedures 7 4...

Page 3: ...or abrasive action excessive heat or other abuse Equipment and accessories not of Duff Norton s manufacture are warranted only to the extent that they are warranted by their manufacturer and only if t...

Page 4: ...ion type Load no0load speeds are approximately Figure 1 1 SPA 6415 and SPA 7415 Technical Illustration Figure 1 2 Limit Switch Wire Color Diagram equal Equipped with thermal overload which opens and r...

Page 5: ...toward the extended position until the distance between the housing clevis hole centerline and the translating tube clevis hole centerline equals the desired extended height This centerline to center...

Page 6: ...alculations See detailed instructions with the SK6300 4K indicator for installation and programming instructions Potentiometer terminal CCW should be connected to indicator Common CW to Excitation Vol...

Page 7: ...ON Take care not to damage potentiometer when removing gear 4 Remove screws 1 from capacitor box cover 2 and remove cover 2 and gasket 3 Remove insulation 4 from capacitor box 5 Discharge capacitor 5...

Page 8: ...translating tube wall then remove the translating tube from the nut 31 Remove the lifting screw 62 from the lifting nut 64 32 Remove the four pins 65 by pressing each one the rest of the way through t...

Page 9: ...be loose in cover 12 Attach red terminal wire 17 to common terminal of left side switch 16 Attach blue terminal wire 18 to common terminal of right side switch 16 Feed ends of terminal wires 17 and 18...

Page 10: ...this point See Figure 6 1B NOTE Input pinion 29 and motor 53 shaft flats are opposite each other f Assemble motor 53 into housing 42 Before assembling lock washers 46 and socket head screws 45 hold m...

Page 11: ...of switch Wires going to switches should be same color It may be necessary to install terminals on switch terminals tabs with needle nose pliers and care should be taken not to damage terminal tab or...

Page 12: ...ft IntermediateClusterGear Bushing Thrust Washer Thrust Bearing 2 1 1 2 4 2 255K14 SK 6415 9 SK 6415 4 SK 6415 11 255K10 511K11 Index No Part Name Qty Req Part Number 37 38 39 40 41 Spacer Nut Set Scr...

Page 13: ...ed Parts Illustration 6415 7415 Series AC Actuator WARNING Use only replacement parts supplied by or approved by Duff Norton Non authorized parts may be inadequate resulting in serious injury or death...

Page 14: ...ure 6 1A Brake Spring Motor and Pinion Coupling Alignment Figure 6 2 Limit Switch Wiring Diagram 6415 7415 Series AC Actuator Figure 6 3 Limit Switch Assembly 6415 7415 Series AC Actuator Figure 6 1B...

Page 15: ...15 Notes...

Page 16: ...tures Mechanical Actuators Rotary Unions Mechanical Jacks Electromagnetic Actuators 2020 Duff Norton A Columbus McKinnon Company All rights reserved 9415 Pioneer Avenue Suite 100 Charlotte NC 28273 80...

Reviews: