Duerkopp Adler 1230i-6 Instructions For Service Manual Download Page 5

2

3. Head of the sewing machine

3.1 Hook and the hook box

3.1.1 Description

The hook (1) is mounted on the shaft (2) and is driven by the

gear (3) from the shaft (4). The shaft of the hook (2) is mounted

on the top in a sliding bearing and, on the bottom, in a needle

bearing.  The  hook  is  provided  with  a  lever  (6)  which  is  tilted

when  removing  the  bobbin  (7).  The  protecting  sheet  (8)

protects against the collision of the needle with the hook point.

The bobbin case opener (9) is driven by the eccentric (10) on

the shaft (2). The lubricating tube (11), on which a lubricating

wick  is  fastened  in  the  tube  (12),  feeds  oil  for  lubricating  the

sliding bearing (5) of the eccentric (10) and the hook path.

The screws (13) serve for taking up the clearance of the gear.

The  screws  (14)  fasten  the  hook  box  to  the  bedplate.

The lubricating felt (15) is connected by the wick (16) with the

main lubricating system and serves for lubricating the gear (3).

With the machines provided with a  thread trimmer, the hook R

821 (17) is used on the lefthand side. It differs from the hook R

820, which is used on the righthand  side and from the machines

without thread trimmer,  by modified  medium part of the hook.

The gap (18) formed by the part (19) serves for stabilizing the

lower  thread.

3.1.2 Height  setting  of  the  hook

The  designated  distance  „A“  should  be  5.3  mm.

Caution!  Danger  of  injury!

Switch  off  the  main  switch  !  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Remove the slide plate (1).

- Loosen  both  screws  (2).

- By turning the screws (3 and 4), set the required distance„A“.

For setting up use the setting gauge (7) as per the repective

figure.

  After  having  set  it,  tighten  carefully  the  screws.

- By axial shifting of the gear wheel (5), set the axial clearance

in  such  a  way  that  this  clearance  is  the  least  possible,  but

sufficient  for  turning  easily  the  hook.

- Tighten  carefully  the  screws  (2).  Caution  !  One  of  these

screws must bear on the flat of the shaft 6).

3.1.3 Setting  the  distance  of  the  hook  from

the  needle

The  hook  point  (1)  is  set  up  to  the  maximum  distance  of

0.1  mm  from  the  bottom  of  the  needle  recess  (2).  For  the

sewing categories 1 and 2, the needle size 100 is set, for the

sewing categories 3 and 4, it is the needle size 160.

Caution!  Danger  of  injury!

Switch  off  the  main  switch  !  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Shift the plate (3).

- Loosen  only  one  screw  (4).

- Loosen  the  screws  (5)  and  tighten  them  only  slightly.

- Shift  the  hook  box  (6)  at  the  determined  distance  between

the  needle  and  the  hook  point.

- Tighten  the  screw  (4).

- Tighten  duly  the  screws  (5).

- Check  up  the  setting  with  magnifying  glass  and  proceed  to

the  eventual  correction  of  setting.

Caution!

When changing substantially the sewing category,

the protecting sheet of the hook (7) should be set up.

1

7

max. 0,1

2

1

3

15

4

5

9

7

8

6

11

12

14

10

16

13

2

14

3

4

6

3

5

4

4

5

5

2

6

A

18
19

7

17

All manuals and user guides at all-guides.com

Summary of Contents for 1230i-6

Page 1: ...vice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 01 2007 Printed in Czech Republic S735 000716 All manuals and user gu...

Page 2: ...of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom feed and needle feed 9 3 5 1 Description 3 5 2 Stitch length mechanism 3 5...

Page 3: ...ts 5 Lifting the presser foot by electromagnet 22 5 1 Description 5 2 Setting the electromagnet pin 5 3 Setting the electromagnet current 5 4 Assembly of the top roller lifting electromagnet 6 Backtac...

Page 4: ...situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foo...

Page 5: ...h off the main switch Before starting the setting operation wait until the motor stops Remove the slide plate 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A For setti...

Page 6: ...the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shifts out from the groowe and...

Page 7: ...screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear w...

Page 8: ...ed in a ball bearing and it is slidingly mounted on the needle bar carrier The mechanism is lubricated by means of a central wick lubricating system 3 2 2 To check the handwheel angular adjustment The...

Page 9: ...e needle bar holder in the sewing direction The feeding movement of the needles is synchronized with the movement of the feed dog When passing the needles through the feed dog the needles must pass th...

Page 10: ...plate 7 whose displacement motion relieves the thread tensioner springs 8 In machines provided with a thread trimming device the main tensioners 1 are relieved as well upon the switching on of the el...

Page 11: ...e lever At the maximum lift of the presser foot the roller 5 moves on the flat surface 9 of the lever 7 in this condition there must be a minimal play at the tensioner plate lift when pushing qat the...

Page 12: ...ttaining an elliptical way of the feeder The feeding mechanism for the horizontal component of the feeder movement is formed by the lever mechanism 1 the mechanism of the stitch length This is driven...

Page 13: ...ing the leverage in such a way so that the levers 10 of the mechanism pass in the spots of the recesses in the shaft Tighten the gripping joints of the levers 6 and 7 Test the sufficient clearance in...

Page 14: ...aving loosened the screw 4 of the lever 5 in turning the eccentrric 6 we can change the height of the feeder above the throat plate After having loosened the screw 7 of the lever 8 inturning the eccen...

Page 15: ...ury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on the handwheel and...

Page 16: ...e knob in the counterclockwise direction up to the stop when the pin 6 of the knob 1 bears on the pin 7 from the other side In a sewing test check up the length of the stitch if this corresponds to th...

Page 17: ...lever so that it bears against the throat plate 4 Tighten the screw 3 Setting of the presser force of the presser foot In screwing in the screw 5 the pressing force is increased and inversely 3 7 Set...

Page 18: ...on of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw 2 the position of the...

Page 19: ...The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Check the moment using a to...

Page 20: ...n switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applying the for...

Page 21: ...r oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs...

Page 22: ...t 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm and tighten the sc...

Page 23: ...Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height Tighten the screw 5 Turn the...

Page 24: ...of the retaining spring 1 depends on the setting of the hook thread tension and differs then according to the respective sewing category 4 8 Position of the lower thread lefthand side For an error fr...

Page 25: ...main switch Before starting the setting operation wait until the motor stops Remove the rear guard 3 Usingthescrews 1 fastentheelectromagnet 2 ontherearguard 3 with the given orientation of the outle...

Page 26: ...push buttons is made by means of a switchboard 1 fixed with its supporting plate 2 on the rear side of the head by means of two distance screws 3 In the Fig these electric elements are disconnected C...

Page 27: ...ht up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the replacement of some components such as the...

Page 28: ...ecessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 5 When changing markedly the sewing category together with a marked change of the needle nu...

Reviews: