Duerkopp Adler 1230i-6 Instructions For Service Manual Download Page 22

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4. Thread trimming

4.1 Description of the trimming mechanism

During  the  trimming  cycle,  the  moving  trimming  knife  (1),  in

an opportune moment, hooks up the sewing threads and pulls

them in the sense of the arrow (A) against the fixed knife (2)

until  the  threads  are  trimmed.  The  spring  (3)  holds  the  hook

thread after being trimmed off. The moving knife (1) is mounted

on the shaft (4) which turns by means of the lever (5) under

the effect of the fork (6) fixed on the shaft (7) which is shifted

by the electromagnet (8) from its starting position in the sense

of the arrow (B). When moving back in the sense of the arrow

(C), the shaft (7) is shifted by the cam (9) through the pickup

roller (10) into the starting position. The spring (11) maintains

the  mechanism  in  its  starting  position.  The  electromagnet

(12),  in  an  opportune  moment,  loosens  the  main  thread

tensioner. At the end of the trimming cycle, both electromagnets

(8 and 12) are switched off.

4.2 Setting the pickup roller

The holder of the pickup roller (1) is to be fixed in such a way

that it is positioned, in its starting position, between the shaft

(2) and the shaft (3), the respective gap „A“ = 0.2 to O.4 mm.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- With  the  loosened  screw  (4),  put  the  holder  of  the  pickup

roller (1) up to the stop against the bracket (5) and, at the

same  time, the  shaft  (2)  up  to  the  stop  against  the  shaft

(3).

- With  the  holder  (1)  held  on  the  stop,  shift  the  shaft  (2)  in

such a way that there appears the gap „A“ = 0.2 to 0.4 mm,

and tighten the screw (4).

- Check the gap „A“ in shifting the armature (6).

4.3 Setting the cam

The position of the cam (1) against the shaft (2) is to be such,

so that when the adjusting pin is in contact with the shaft (4),

the protractor scale of the handwheel (6) shows just the angle

of  108

°

.  If  the  pickup  roller  (5)  is  in  its  starting  position  of

rest,  the  clerarance  between  the  roller  (5)  and  the  cam  (1)

should  be  as  small  as  possible  but  sufficient  to  prevent  the

cam  from  getting  into  accidental  contact  with  the  roller.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Set the angle of 108

°

 on the handwheel (6) and lock it with

the  screw  (7)  which  is  included  in  the  accessory  of  the

machine  (tighten  with  care).

- Shift the pickup roller (5) in the sense of the arrow up to the

stop.

- Insert  the  adjusting  pin  (3),  which  is  included  in  the

accessory,  into  the  cam  and  turn  the  cam,  until  the  pin  (3)

gets  the  contact  with  the  shaft  (4).

- Insert a gauge having the thickness of 0.1 mm between the

cam (1) and the pickup roller (2) and shift the cam against

the  gauge  up  to  the  stop.  Tighten  then  the  screw  (8).

- Loosen  the  blocking  of  the  handwheel,  turn  a  bit  the  cam

and  tighten  the  second  fastening  screw  of  the  cam  too.

2

A

1

3

6

4

5

8

11

5

7

B

1

9

A

C

4

2

10

3

6

12

6

7

108

o

2

4

5

1

3

8

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Summary of Contents for 1230i-6

Page 1: ...vice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 01 2007 Printed in Czech Republic S735 000716 All manuals and user gu...

Page 2: ...of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom feed and needle feed 9 3 5 1 Description 3 5 2 Stitch length mechanism 3 5...

Page 3: ...ts 5 Lifting the presser foot by electromagnet 22 5 1 Description 5 2 Setting the electromagnet pin 5 3 Setting the electromagnet current 5 4 Assembly of the top roller lifting electromagnet 6 Backtac...

Page 4: ...situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foo...

Page 5: ...h off the main switch Before starting the setting operation wait until the motor stops Remove the slide plate 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A For setti...

Page 6: ...the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shifts out from the groowe and...

Page 7: ...screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear w...

Page 8: ...ed in a ball bearing and it is slidingly mounted on the needle bar carrier The mechanism is lubricated by means of a central wick lubricating system 3 2 2 To check the handwheel angular adjustment The...

Page 9: ...e needle bar holder in the sewing direction The feeding movement of the needles is synchronized with the movement of the feed dog When passing the needles through the feed dog the needles must pass th...

Page 10: ...plate 7 whose displacement motion relieves the thread tensioner springs 8 In machines provided with a thread trimming device the main tensioners 1 are relieved as well upon the switching on of the el...

Page 11: ...e lever At the maximum lift of the presser foot the roller 5 moves on the flat surface 9 of the lever 7 in this condition there must be a minimal play at the tensioner plate lift when pushing qat the...

Page 12: ...ttaining an elliptical way of the feeder The feeding mechanism for the horizontal component of the feeder movement is formed by the lever mechanism 1 the mechanism of the stitch length This is driven...

Page 13: ...ing the leverage in such a way so that the levers 10 of the mechanism pass in the spots of the recesses in the shaft Tighten the gripping joints of the levers 6 and 7 Test the sufficient clearance in...

Page 14: ...aving loosened the screw 4 of the lever 5 in turning the eccentrric 6 we can change the height of the feeder above the throat plate After having loosened the screw 7 of the lever 8 inturning the eccen...

Page 15: ...ury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on the handwheel and...

Page 16: ...e knob in the counterclockwise direction up to the stop when the pin 6 of the knob 1 bears on the pin 7 from the other side In a sewing test check up the length of the stitch if this corresponds to th...

Page 17: ...lever so that it bears against the throat plate 4 Tighten the screw 3 Setting of the presser force of the presser foot In screwing in the screw 5 the pressing force is increased and inversely 3 7 Set...

Page 18: ...on of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw 2 the position of the...

Page 19: ...The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Check the moment using a to...

Page 20: ...n switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applying the for...

Page 21: ...r oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs...

Page 22: ...t 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm and tighten the sc...

Page 23: ...Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height Tighten the screw 5 Turn the...

Page 24: ...of the retaining spring 1 depends on the setting of the hook thread tension and differs then according to the respective sewing category 4 8 Position of the lower thread lefthand side For an error fr...

Page 25: ...main switch Before starting the setting operation wait until the motor stops Remove the rear guard 3 Usingthescrews 1 fastentheelectromagnet 2 ontherearguard 3 with the given orientation of the outle...

Page 26: ...push buttons is made by means of a switchboard 1 fixed with its supporting plate 2 on the rear side of the head by means of two distance screws 3 In the Fig these electric elements are disconnected C...

Page 27: ...ht up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the replacement of some components such as the...

Page 28: ...ecessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 5 When changing markedly the sewing category together with a marked change of the needle nu...

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