Duerkopp Adler 1230i-6 Instructions For Service Manual Download Page 13

10

3.5.2 Stitch  length  mechanism
3.5.2.1

Setting  of  the  horizontal  component

of  the  feeder  movement

(setting  of  the  upper  feeding  eccentric)

The feeding eccentric (1) must be angularly set in such a way,

so  that  the  feeding  movement  for  the  horizontal  feeding

component  is delayed in phase against the needle movement.

This requirement is fulfilled when setting the 90

°

 angle on the

handwheel  (2),  when  the  setting  bar  (3)  is  pushed  into  the

eccentric  (1)  and  leans  from  above  against  the  feeding  shaft

(4).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

-

Set  the  angle  90

°

  on  the  handwheel  (2)  and  fix  it  with  the

screw  (5)  which  is  component  part  of  the  accessory  of  the

machine  (tighten  it  with  care).

- Loosen  the  gripping  joints  of  the  levers  (6)  and  (7),which

grip the shaft (4).

- Turn the feeding shaft (4) in such a way, so that the recesses

(flats)  point  towards  the  bedplate  (owing  to  the  unambi-

guous setting of the eccentric by means of the setting bar).

- Insert  the  setting  bar  (3)  into  the  hole  in  the  eccentric  (1)

and prop it  from above against  the feeding shaft (4).

- Shift  axially  the  eccentric  (1)  on  the  shaft  into  its  extreme

positions  and  place  it  in  the  middle.

- Tighten  the  screws  of  the  eccentric  (1)  to  the  maximum

(one  screw  first  and,  after  having  turned  slightly  the

handwheel,  the  second  screw  as  well).

- Turn the feeding shaft (4) back into the position for setting

the  leverage  in  such  a  way,  so  that  the  levers  (10)  of  the

mechanism  pass  in  the  spots  of  the  recesses  in  the  shaft.

- Tighten the gripping joints of the levers (6) and (7).

- Test  the  sufficient  clearance  in  the  recesses  of  the  feeding

shaft (4) and, using the levers (10) with the maximum stitch

length  forward  and  rearward  –  push  against  the  reverse

stitching    lever.

- Correct  eventually  the  position  of  the  feeding  shaft.

- Check the position of the prop (11). In this machine provided

with  a bottom feed, the prop is mounted into the pits (A and

B) as per the  respective drawing.

- Check the setting of the needle according to the par. 3.2.6.

3.5.2.2

Setting  of  the  vertical  component

of  the  feeder  movement

The  lifting  eccentric  (1)  must  be  angularly  set  in  such  a  way,

so that the vertical movement of the feeder is delayed on phase

against  the  movement  of  the  needle.  This  requirement  is

fulfilled  by  the  angle  174

°

  on  the  handwheel  (2)  for  the

stitching categories 100 and 200, 168

°

  suits  for  the  stitching

categories  300  and  400,  when  the  setting  bar  (3)  is  inserted

into the eccentric (1) and is propped against the shaft (4).

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Set  the  value  174

°

  (168

°

)  on  the  handwheel  (2)  and  fix  it

with the screw (5), which is a component part of the machine

accessory  (tighten  it  with  care).

- Loosen the screws (6) of the eccentric (1).

- Insert  the  setting  bar  (3)  into  the  slot  of  the  eccentric  (1)

and prop it against the shaft (4).

- Tighten  the  screws  (6).

5

2

90

o

6

10

1

4

3

7

A

B

11

6

4

3

1

5

 174

o

(168

o

)

2

C

D

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Summary of Contents for 1230i-6

Page 1: ...vice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 01 2007 Printed in Czech Republic S735 000716 All manuals and user gu...

Page 2: ...of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the bootom feed and needle feed 9 3 5 1 Description 3 5 2 Stitch length mechanism 3 5...

Page 3: ...ts 5 Lifting the presser foot by electromagnet 22 5 1 Description 5 2 Setting the electromagnet pin 5 3 Setting the electromagnet current 5 4 Assembly of the top roller lifting electromagnet 6 Backtac...

Page 4: ...situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pressure foo...

Page 5: ...h off the main switch Before starting the setting operation wait until the motor stops Remove the slide plate 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A For setti...

Page 6: ...the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shifts out from the groowe and...

Page 7: ...screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear w...

Page 8: ...ed in a ball bearing and it is slidingly mounted on the needle bar carrier The mechanism is lubricated by means of a central wick lubricating system 3 2 2 To check the handwheel angular adjustment The...

Page 9: ...e needle bar holder in the sewing direction The feeding movement of the needles is synchronized with the movement of the feed dog When passing the needles through the feed dog the needles must pass th...

Page 10: ...plate 7 whose displacement motion relieves the thread tensioner springs 8 In machines provided with a thread trimming device the main tensioners 1 are relieved as well upon the switching on of the el...

Page 11: ...e lever At the maximum lift of the presser foot the roller 5 moves on the flat surface 9 of the lever 7 in this condition there must be a minimal play at the tensioner plate lift when pushing qat the...

Page 12: ...ttaining an elliptical way of the feeder The feeding mechanism for the horizontal component of the feeder movement is formed by the lever mechanism 1 the mechanism of the stitch length This is driven...

Page 13: ...ing the leverage in such a way so that the levers 10 of the mechanism pass in the spots of the recesses in the shaft Tighten the gripping joints of the levers 6 and 7 Test the sufficient clearance in...

Page 14: ...aving loosened the screw 4 of the lever 5 in turning the eccentrric 6 we can change the height of the feeder above the throat plate After having loosened the screw 7 of the lever 8 inturning the eccen...

Page 15: ...ury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on the handwheel and...

Page 16: ...e knob in the counterclockwise direction up to the stop when the pin 6 of the knob 1 bears on the pin 7 from the other side In a sewing test check up the length of the stitch if this corresponds to th...

Page 17: ...lever so that it bears against the throat plate 4 Tighten the screw 3 Setting of the presser force of the presser foot In screwing in the screw 5 the pressing force is increased and inversely 3 7 Set...

Page 18: ...on of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw 2 the position of the...

Page 19: ...The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Check the moment using a to...

Page 20: ...n switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applying the for...

Page 21: ...r oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs...

Page 22: ...t 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm and tighten the sc...

Page 23: ...Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height Tighten the screw 5 Turn the...

Page 24: ...of the retaining spring 1 depends on the setting of the hook thread tension and differs then according to the respective sewing category 4 8 Position of the lower thread lefthand side For an error fr...

Page 25: ...main switch Before starting the setting operation wait until the motor stops Remove the rear guard 3 Usingthescrews 1 fastentheelectromagnet 2 ontherearguard 3 with the given orientation of the outle...

Page 26: ...push buttons is made by means of a switchboard 1 fixed with its supporting plate 2 on the rear side of the head by means of two distance screws 3 In the Fig these electric elements are disconnected C...

Page 27: ...ht up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the replacement of some components such as the...

Page 28: ...ecessary to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 5 When changing markedly the sewing category together with a marked change of the needle nu...

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