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Ducati HYPERMOTARD 1100, Owner'S Manual

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Ducati HYPERMOTARD 1100 Owner'S Manual Download Page 72

71

E

Clutch system 

(

fig. 56

)

If the control lever has exceeding play and the transmission 
snatches or jams as you try to engage a gear, it means that 
there might be air in the circuit. Contact your Ducati Dealer 
or Authorised Workshop to have the system inspected and 
air drained out.

Warning

Clutch fluid level will increase as clutch plate friction 

material wears down. Do not exceed specified level 
(3 mm above minimum level).

(MAX) 3 mm

fig. 56

UM_HYM1100_S_09_e.book  Page 71  Monday, June 16, 2008  1:06 PM

Summary of Contents for HYPERMOTARD 1100

Page 1: ......

Page 2: ...E Owner s manual UM_HYM1100_S_09_e book Page 1 Monday June 16 2008 1 06 PM...

Page 3: ...E UM_HYM1100_S_09_e book Page 2 Monday June 16 2008 1 06 PM...

Page 4: ...or motorcycle running in In this way your Ducati motorbike will surely give you unforgettable emotions For any servicing or suggestions you might need please contact our authorised service centres Mor...

Page 5: ...rake pedal 45 Gear change pedal 45 Setting the gear change and rear brake pedals 46 Main components and devices 48 Position on the vehicle 48 Fuel tank plug 49 Opening the seat 50 Opening the glove co...

Page 6: ...Checking drive chain tension 76 Chain lubrication 77 Replacing the headlight bulbs 78 Replacing the rear turn indicator bulbs 80 Replacing the number plate light bulbs 81 Technical data 94 Overall di...

Page 7: ...se call a Ducati Dealer or Authorised Workshop The information contained herein will prove useful on your trips and Ducati Motor Holding S p A wishes you smooth enjoyable riding and will help you keep...

Page 8: ...u are clearly visible and do not ride within the blind spot of vehicles ahead Be very careful when tackling road junctions or when riding in the areas near exits from private grounds car parks or on s...

Page 9: ...critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads Information about carrying capacity The total weight of the motorcycle in...

Page 10: ...l Ducati motorcycles have two identification numbers for frame fig 1 and engine fig 2 Note These numbers identify the motorcycle model and Frame number Engine number UM_HYM1100_S_09_e book Page 9 Mond...

Page 11: ...E Controls Warning This section details the position and function of all the 4 3 1 8 UM_HYM1100_S_09_e book Page 10 Monday June 16 2008 1 06 PM...

Page 12: ...light N green Comes on when in neutral position 4 Fuel warning light yellow Comes on when there are about 3 litres of fuel left in the tank 5 Indicators repeater lights green The repeater light of whi...

Page 13: ...parameters It has two positions A and B 11 High beam flasher button FLASH fig 5 The high beam flasher button may also be used to control the LAP functions and the instrument panel USB data logger A 1...

Page 14: ...el controls Never operate the instrument panel controls while riding 1 Speedometer Gives road speed 2 Odometer Gives total distance covered 3 Trip meter This function indicates the distance covered si...

Page 15: ...stays on until it is reset at an Authorised Ducati Workshop as part of the service procedure 11 LAP USB function fig 6 Indicates when the USB data logger and the LAP function are on Important The ins...

Page 16: ...e second and all warning lights one by one It then switches to normal display mode showing the model indication in place of the odometer readout and the version EU UK USA CND FRA JAP for 2 seconds Mod...

Page 17: ...ted previously are deactivated Odometer Speed Engine rpm With the button 1fig 8 fig set to B the Odometer readout will cycle through the following functions TRIP TRIP FUEL only if active Clock T OIL o...

Page 18: ...by the vehicle Upon Key On the system automatically enters this function The odometer reading is stored permanently and cannot be reset for any reason When the reading reaches 99999 Km or 99999 mi 99...

Page 19: ...s obtained from actual speed information in km h from the ECU increased by 8 Maximum speed displayed is 299 km h 186 mph Over 299 Km h 186 mph the instrument panel will show a string of dashes not fla...

Page 20: ...displayed resets the trip meter When the reading exceeds 999 9 distance travelled is reset and the meter automatically starts counting from 0 again If the dealer changes the measurement unit the dista...

Page 21: ...the TRIP FUEL indicator Trip fuel reading remains stored even after Key Off until the vehicle is refuelled Count is interrupted automatically as soon as fuel is topped up to above minimum level When...

Page 22: ...ne is running if reading is equal to 40 C F 104 or lower the display shows flashing hyphens if reading is between 39 C F 102 and 39 C F 102 the word LO comes on steady on the display if reading is bet...

Page 23: ...e for service The display shows the service reminder at the following intervals when the odometer reaches 1000 Km every 12 000 Km The indication remains displayed until it is reset When the message ap...

Page 24: ...s battery voltage indication as follows if voltage is between 12 1 and 14 9 Volt the reading is on steady if voltage is between 10 0 and 12 0 Volt or between 15 0 and 16 0 Volt the reading will be fla...

Page 25: ...pm To view this function access the menu and enter the RPM page In addition to the rev counter scale at the top the instrument panel display shows engine rpm as a numeric value for improved accuracy w...

Page 26: ...o On exit the menu press push button 1 fig 8 to A for 3 seconds the system will exit the menu automatically at any vehicle speed other than 0 The lap timer is started and stopped using the high beam f...

Page 27: ...y Off If the lap timer is not stopped it will roll over upon reaching 99 minutes 59 seconds and 99 hundredths the lap timer starts counting from 0 zero and will keep running until the function is disa...

Page 28: ...the 1st lap the display will show lap number and lap time Press button 1 fig 8 in position B repeatedly to scroll through the 30 laps stored until returning to the 1st lap If button 1 fig 8 is hold d...

Page 29: ...tion to ON by holding button 1 fig 8 pressed in position B The START STOP control for the data logger lap separator is the high beam flasher button FLASH 12 fig 5 on the LH switch If the key is turned...

Page 30: ...M flashing pressing 1 fig 8 in position B returns to the previous step if clock time is 00 00 it will switch to 12 00 when you toggle from AM to PM pressing button 1 fig 8 in position A gives access t...

Page 31: ...Key Off Any abnormal vehicle behaviour is displayed If more errors are present they are displayed one by one every 3 seconds Possible errors are listed in the table below Warning When an error is disp...

Page 32: ...al cylinder injector error PUMP 16 0 Fuel pump relay error STRT 19 1 Solenoid starter error STRT 19 2 Solenoid starter error Warning light Error message Error UM_HYM1100_S_09_e book Page 31 Monday Jun...

Page 33: ...lve motor error EXVL 23 5 Exhaust butterfly valve motor error TPS 1 1 Throttle position sensor error TPS 1 2 Throttle position sensor error Warning light Error message Error UM_HYM1100_S_09_e book Pag...

Page 34: ...da sensor error TILT 6 2 Lambda sensor error 2 ECU 30 0 Generic Engine Control Unit error PK UP 34 0 Pick up sensor error Warning light Error message Error UM_HYM1100_S_09_e book Page 33 Monday June 1...

Page 35: ...and the engine is not started within 60 seconds the headlight is turned off and will be turned back on next time you start the engine 2 When the vehicle has been running with the headlights on and the...

Page 36: ...ates an output signal This signal is generated by a special antenna incorporated in the switch when the ignition is turned on and changes every time The modulated signal acts as a password and tells t...

Page 37: ...the same black key to start the engine Code Card The CODE CARD fig 22 supplied with the keys reports an electronic code A fig 23 to start the engine in the event it fails to start after key on becaus...

Page 38: ...efore you can perform the Immobilizer override procedure from the instrument panel enter the corresponding function as described below Enter the menu and go to page cod Note This menu is only active w...

Page 39: ...git which will start to flash Each time you press the button in position B the digit will increase by one unit per If the code has been entered correctly the word cod and the code you just entered wil...

Page 40: ...is the case turn the ignition key back to OFF and then to ON again If the engine still does not start try with another black key If the other key does not Duplicate keys If you need any duplicate key...

Page 41: ...of the fuel tank and has four positions A ON lights and engine on B OFF lights and engine off C LOCK steering locked D P parking light on steering locked Note To move the key to the last two position...

Page 42: ...n low beam on position high beam on 2 Switch 3 position turn indicator centre position OFF position left turn position right turn To cancel turn indicators push in once switch returns to central posit...

Page 43: ...turn knob 2 turn it clockwise to move lever away from twistgrip while turn it counterclockwise to move it nearer When you pull in the lever 1 you will disengage the engine from the gearbox and therefo...

Page 44: ...n position OFF stop Warning This switch is mainly intended for use in emergency cases when you need to stop the engine quickly After stopping the engine return the switch to the position to enable sta...

Page 45: ...he control lever features a dial adjuster 2 for lever distance from the twistgrip on handlebar To adjust it keep lever 1 fully extended and turn knob 2 turn it clockwise to move lever away from twistg...

Page 46: ...brake pedal fig 30 Push down on the pedal 1 to apply the rear brake The brake is hydraulically controlled and operation requires minimum effort 1 UM_HYM1100_S_09_e book Page 45 Monday June 16 2008 1...

Page 47: ...r Adjust the pedals as follows Gear change pedal fig 32 Apply an open end wrench to the flats 2 to lock out linkage 1 rotation and loosen the check nut 3 Unscrew the screw 4 to release the linkage 1 f...

Page 48: ...make sure it has 1 5 2 mm free play before brake begins to bite If not so set the length of cylinder linkage as follows Loosen the check nut 7 on cylinder linkage Tighten linkage 8 onto fork 9 to inc...

Page 49: ...E Main components and devices 8 6 UM_HYM1100_S_09_e book Page 48 Monday June 16 2008 1 06 PM...

Page 50: ...key clockwise 1 4 turn to unlock Unscrew the plug 1 fig 35 Closing Tighten the plug 1 with the key inserted and push it down into its seat Turn the key counter clockwise to its initial position and ta...

Page 51: ...end of the seat and slide it off the front supports in a rearward motion Closing Slide the front ends of the seat bottom underneath the frame U bolt start the screw 1 in its hole and tighten Ensure th...

Page 52: ...e the inner door to access the glove compartment it contains the tool kit see page 67 Important Do not store heavy or metal parts in the glove compartment any such parts shifting while riding might af...

Page 53: ...s with both hands and push down on the thrust arm 1 with Note Check the correct operation of the two return springs of the stand one spring is placed inside the other and of the stand sensor 2 that si...

Page 54: ...done using the outer adjusters 1 to adjust rebound damping fig 40 2 to adjust spring preload fig 40 3 to adjust compression damping fig 41 Place the motorcycle on the side stand and ensure it is stab...

Page 55: ...s follows 1100S compression 6 clicks from fully closed position rebound 11 clicks from fully closed position Spring preload 12 mm fully loosened and then 7 turns To change the preload of the spring in...

Page 56: ...nection holding the shock absorber to the swinging arm controls rebound damping The adjuster 2 on the shock absorber expansion reservoir controls compression damping Turning the adjusters 1 and 2 cloc...

Page 57: ...r view mirror body B to the desired position and tighten the ring nut A to lock the mirror in position Warning Never push on the mirror centrally to adjust its position or it might break off A B LOOSE...

Page 58: ...odifying factory setting is a very delicate operation which may lead to serious damages if carried out by unskilled people Before changing standard setting measure the reference value H fig 45 The rid...

Page 59: ...E UNIBALL articulated head A maximum extension is 5 threadings i e 7 5 mm B B UM_HYM1100_S_09_e book Page 58 Monday June 16 2008 1 06 PM...

Page 60: ...affect the life of basic engine parts it is advisable to avoid harsh accelerations and not to run the engine at high rpm for too long especially uphill Furthermore the drive chain should be inspected...

Page 61: ...ply with these rules will release Ducati Motor Holding S p A from any liability whatsoever for resulting engine damage or shorter engine life Strict observance of running in recommendations will ensur...

Page 62: ...tank Fill tank if needed page 66 Engine oil level Check oil level in the sump through the sight Key operated locks Ensure that fuel filler plug page 49 and passenger seat page 50 are firmly secured S...

Page 63: ...n riding see page 10 1 Move the ignition key to ON fig 49 Make sure the green light N 8 fig 4 and the red light 7 fig 4 on the instrument panel are on Important The oil pressure light should go out a...

Page 64: ...and release it immediately Pressing the button 2 operates automatic engine starting for a maximum period of time that varies depending on engine temperature When the engine has started the system prev...

Page 65: ...gear change lever and let go of clutch lever To shift down release the twistgrip pull the clutch Braking Slow down in time shift down to engine brake first and then brake applying both brakes Pull the...

Page 66: ...and see page 52 Turn the handlebar fully left and block it by pushing in the ignition key and turning it to the LOCK position Important Do not leave the key turned to P for long periods or the battery...

Page 67: ...should never be touching the rim of filler recess Warning Use low lead fuel with 95 octane rating at origin minimum see Top ups table page 95 Be sure there is no fuel trapped in the filler recess Max...

Page 68: ...fter opening the inner door see page 51 and contains the tool kit which includes Box wrench for spark plugs Tommy bar for plug wrench double tip screwdriver 3 mm Allen wrench 4 mm Allen wrench 5 mm Al...

Page 69: ...E Main maintenance operations Removing the fairing Some servicing operations need the motorcycle fairing to be UM_HYM1100_S_09_e book Page 68 Monday June 16 2008 1 06 PM...

Page 70: ...anel Lift the seat page 50 Unscrew the three screws 1 securing the baffle 2 Remove the baffle 2 Unscrew the three screws 3 and remove the side body panel 4 1 2 UM_HYM1100_S_09_e book Page 69 Monday Ju...

Page 71: ...the circuit and affect the operation of the system involved Brake and clutch fluid must be topped up and changed at the intervals specified in the scheduled maintenance chart reported in the Warranty...

Page 72: ...there might be air in the circuit Contact your Ducati Dealer or Authorised Workshop to have the system inspected and air drained out Warning Clutch fluid level will increase as clutch plate friction...

Page 73: ...e friction material are still visible the pad is still in good condition The rear brake pads must be replaced when friction material is worn down to about 1 mm fig 58 check through the inspection hole...

Page 74: ...e sure the cables slide smoothly inside the sheaths if you feel any friction or jamming have the cable replaced by a Ducati Dealer or Authorised Workshop To avoid this kind of problem unscrew the two...

Page 75: ...he twistgrip at all positions of the handlebars fig 61 If not so free play can be adjusted by means of the throttle body adjusters 1 fig 62 Important Have throttle twistgrip free play adjusted by a Du...

Page 76: ...Disconnect the black negative terminal and the red positive terminal in the order Unscrew the two retaining screws 1 from the battery mounting brackets and take the battery out of its mount Warning B...

Page 77: ...the side stand Place the rule in front of the chain guard push down on the chain and release it Tension up until the distance between the aluminium section of the swinging arm and chain pin centre is...

Page 78: ...hain is cleaned using any solvent other than those specific for O ring chains or washed using steam or water cleaners After cleaning blow the chain dry or dry it using absorbent material and apply SHE...

Page 79: ...ering the Electric System for that lighting device page 102 Always test the new lamp before refitting the parts you have removed Unscrew the screws 1 with an Allen wrench Ease off the headlight suppor...

Page 80: ...e Fit the spare bulb by pressing and turning clockwise until it clicks Note Be careful to hold the new bulb at the base only Never touch the transparent body with your fingers or it will blacken resul...

Page 81: ...E Replacing the rear turn indicator bulbs To change the rear turn indicator bulbs loosen the screw 1 and remove the cup 2 UM_HYM1100_S_09_e book Page 80 Monday June 16 2008 1 06 PM...

Page 82: ...E Replacing the number plate light bulbs Remove the grommet 1 and extract the bulb 1 UM_HYM1100_S_09_e book Page 81 Monday June 16 2008 1 06 PM...

Page 83: ...wall or a screen 10 meters apart from it then draw a horizontal line dictated by headlamp centre and a vertical one in line with the longitudinal axis of motorcycle If possible perform this check in d...

Page 84: ...off the headlight support towards the front until gaining access to headlight adjusters Turn the screw 2 to set beam height Turn the screw 3 to set beam height Important The adjusting screws 2 and 3...

Page 85: ...cture tubeless tyres will take a long time to deflate as they tend to keep air inside If you find low pressure on one tyre check the tyre for punctures Warning A tyre must be replaced when punctured O...

Page 86: ...t below the legal limit Important Visually inspect the tyres at regular intervals for cracks and cuts especially on the side walls bulges or large spots that are indicative of internal damage Replace...

Page 87: ...tly upright and the engine cold Oil level should be between the marks near the sight glass Top up oil level with SHELL Advance Ultra 4 if low Undo the filler plug 2 and top up to correct level Refit t...

Page 88: ...tion Have the spark plugs checked and replaced as required by a Ducati Dealer or Authorised Workshop who will check the colour of the ceramic insulator of the centre electrode a uniform light brown co...

Page 89: ...wash your motorcycle right after use When the motorcycle is still hot water drops will evaporate faster and spot hot surfaces Never clean the motorcycle using hot or high pressure water jets Cleaning...

Page 90: ...ycle on a service stand remove the battery and keep it well charged and efficient Battery should be checked and charged or replaced as required whenever the motorcycle has been left unridden Important...

Page 91: ...E Maintenance Scheduled maintenance chart operations to be performed by the dealer UM_HYM1100_S_09_e book Page 90 Monday June 16 2008 1 06 PM...

Page 92: ...cate throttle cold start controls Check tyre pressure and wear Check brake pads Change if necessary List of operations and type of intervention set mileage km mi or time interval Km x1000 1 12 24 36 4...

Page 93: ...rge Road test of the motorcycle Cleaning the motorcycle List of operations and type of intervention set mileage km mi or time interval Km x1000 1 12 24 36 48 60 mi x1000 0 6 7 5 15 22 5 30 37 5 Months...

Page 94: ...erations and type of intervention set mileage km mi or time interval Km x1000 1 mi x1000 0 6 Months 6 Check engine oil level Check brake and clutch fluid level Check tyre pressure and wear Check chain...

Page 95: ...E Technical data Overall dimensions mm fig 78 UM_HYM1100_S_09_e book Page 94 Monday June 16 2008 1 06 PM...

Page 96: ...ane rating at least 12 4 Lubrication circuit SHELL Advance Ultra 4 3 7 Clutch and front rear brake systems Special fluid for hydraulic systems SHELL Advance Brake DOT 4 Protectant for electric contact...

Page 97: ...u cm 1078 Compression ratio 10 5 0 5 1 Max power at crankshaft 95 1 EC 66 kW 90 HP at 7750 rpm Desmodromic timing system fig 79 1 Opening or upper rocker 2 Opening rocker shim 3 Split rings 4 Closing...

Page 98: ...ervals Spark plugs The ignition system uses two spark plugs per cylinder This twin spark ignition system provides optimised combustion and enhanced power and especially benefits midrange performance M...

Page 99: ...t chain sprocket clutch gearwheel ratio 32 59 6 speed gearbox with constant mesh gears gear change pedal on left side of motorcycle Gearbox output sprocket rear chain sprocket ratio 15 42 Total gear r...

Page 100: ...aulically operated by a control lever on right handlebar Braking surface 84 sq cm Rear With fixed drilled disc Housing material steel Braking surface material steel Disc diameter 245 mm Hydraulically...

Page 101: ...ring angle on each side 32 Steering geometry is as follows Steering head angle 24 Trail 102 mm Wheels Tyres Front Tubeless radial tyre Size 120 70 ZR17 Rear Tubeless radial tyre Size 180 55 ZR17 UM_HY...

Page 102: ...egs Stanchion diameter 50 mm 1100 48 mm 1100S Travel along leg axis 165 mm Rear Available colours 1100 Ducati Anniversary red F_473 101 PPG Lens 228 880 PPG Red frame and black rims Pearl white underc...

Page 103: ...5W 60W Parking lights W3W 12V 3W Electric controls on handlebar Front turn indicators led Rear turn indicators 12V 3W bulbs Horn Stop light switches Battery dry 12V 10 Ah Generator 12V 480W Electronic...

Page 104: ...fuses housed inside special fuse boxes Refer to the table to identify their use and amperage Legend to fuse box Pos El item Rat 1 Key on solenoid starter lambda sensor and stop 10 A 1 UM_HYM1100_S_09...

Page 105: ...s fuse box a master fuse 2 positioned onto starter contactor under the seat in front of battery Remove caps to expose fuses 2 fig 81 3 3 WHOLE BURNT UM_HYM1100_S_09_e book Page 104 Monday June 16 2008...

Page 106: ...ter 10 Battery 11 Regulator 12 Generator 31 Throttle position sensor 32 Timing rpm sensor 33 Oil temperature sensor control unit 34 Stepper motor 35 Neutral switch 36 Oil pressure switch 37 Rear stop...

Page 107: ...E Wire colour coding B Blue W White V Violet Bk Black Y Yellow R Red Lb Light blue Gr Grey G Green Bn Brown O Orange P Pink UM_HYM1100_S_09_e book Page 106 Monday June 16 2008 1 06 PM...

Page 108: ...paved areas only Do not use this motorcycle on unpaved surfaces Such use could lead to upset or other accident Noise emission warranty Ducati Motor S p A warrants that this exhaust system at the time...

Page 109: ...eaner and the throttle body Evaporative Emission Control System Among those acts presumed to constitute tampering are the acts listed below 1 Removal of or puncturing the muffler baffles header pipes...

Page 110: ...ot see it at all When the roadway is wet rely more on the throttle to control vehicle speed and less on the front and rear brakes The throttle should also be used judiciously to avoid skidding the rea...

Page 111: ...tow any trailer or other vehicle Ducati does not manufacture sidecars or trailers and cannot predict the effects of such accessories on handling or stability but can only warn that the effects will be...

Page 112: ...E Label location fig B 5 1 2 7 8 6 4 only Canada UM_HYM1100_S_09_e book Page 111 Monday June 16 2008 1 06 PM...

Page 113: ...ino a che la distanza tra l alluminio del forcellone ed il centro del perno catena sia pari 30 30 mm Chain tension on side stand place ruler in front of chain guard push chain downwards and release te...

Page 114: ...95014 warrants that each new 1998 and later Ducati motorcycle that includes as standard equipment a headlight tail light and stoplight and is street legal A is designed built and equipped so as to co...

Page 115: ...ly equivalent parts In the state of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an 3 repairs improper...

Page 116: ...may not apply to you C No dealer is authorized to modify this Ducati Limited Emission Control Systems Warranty IV Legal rights This warranty gives you specific legal rights and you may also have other...

Page 117: ...E Routine maintenance record Km mi Ducati Service Name Mileage Date 1 000 600 12 000 7 500 24 000 15 000 36 000 22 500 UM_HYM1100_S_09_e book Page 116 Monday June 16 2008 1 06 PM...

Page 118: ...Stampato UM_HYM1100_S_09_d book Page 108 Tuesday June 17 2008 12 23 PM...

Page 119: ...G W Bk Led Led G Bk R Gr Y 1 SC 1 Bn W Bn W 1 2 AMP 3 W R N C 1 2 AMP 3 O BW Bk FREE PUSH RW OFF RUN STARTER ENGINE STOP RBk G Y P Y Br G Bk G B A C HALL SPEED A C B 1 2 2 1 Lb LOCK GR ON ON PARK OFF...

Page 120: ......

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