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PRODUCT REGISTRATION

To get information on product updates, special offers and warranty claims, regis-
ter your DUALSAW CS 450 on our website www.dualsaw.com
Here is what you will need:
• Sales Receipt
• Machine Serial Number (located on the handle of your saw)

GENERAL SAFETY RULES

           

WARNING!

Read, understand and follow all safety rules and operating instructions in 
this manual before using this product. Failure to follow all instructions list-
ed below may result in electric shock, fire and/or serious personal injury.

SAVE THIS INSTRUCTIONS

WORK AREA

• Always keep your work area clean and well lit. Cluttered benches and dark areas 
invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence 
of flammable liquids, gases, or dust. Power tools create sparks, which may ignite 
the dust or fumes.
• Keep bystanders, children and visitors away while operating a power tool. Dis-
tractions can cause you to lose control.

ELECTRICAL SAFETY

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges & 
refrigerators. There is an increased risk of electric shock if your body is grounded. 
• Do not expose power tools to rain or wet conditions. Water entering a power 
tool will increase the risk of electric shock. If operating  the  power  tool  in  damp 
locations  is  unavoidable, a Ground  Fault  Circuit  Interrupter  must be used  to 
supply  the  power  to  your tool.  Use Electrician’s rubber gloves and footwear to 
further enhance your personal safety in damp conditions.

 2

Summary of Contents for M1YT-ZTH-115

Page 1: ...to our Au thorized Service Center You can obtain the location of the Service Center by call ing 1 855 382 5729 When you request warranty service you must also present proof of purchase documentation w...

Page 2: ...s Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children a...

Page 3: ...ntact Customer Service When operating a power tool outside always use an outdoor extension cord with a minimum 13 amperes fuse These cords are rated for outdoor use and reduce the risk of electric sho...

Page 4: ...equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Always use clamps or other practical ways...

Page 5: ...create a risk of electric shock or injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts PLEASE NOTE DO NOT TOUCH ANY MOVING PARTS WHEN THE MACHINE...

Page 6: ...blade jamming or loss of control Always hold tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live...

Page 7: ...her occurs un plug the saw immediately and do not use until repaired Contact Customer Service Guard against kickback if the blade binds or the saw stalls and is rapidly driven back towards the operato...

Page 8: ...and if damaged contact Customer Ser vice ALWAYS be aware of the cord location Following this rule will reduce the risk of electric shock or fire Check for damaged parts Before using the tool inspect a...

Page 9: ...goggles or safety glasses with side shields Face Mask Wear full face mask when operating this product Ear Protection To protect your ears for the noise and flying debris always wear ear protectors or...

Page 10: ...cure the blade when turning the blade screw LUBRICATION UNIT When cutting soft metals such as aluminum or cooper insert a lubrication stick in the lubrication unit to protect the material and the blad...

Page 11: ...Electro Steel Blades on saw Hand Grip Blade Wrench 10 Lubrication Sticks Laser Guide Attachment User Manual Carrying Case ASSEMBLY WARNING If any parts are missing or damaged do not operate this tool...

Page 12: ...ld ever be used on this tool Other blades will not operate safely in this saw and could result in serious personal injury WARNING Be sure to first unplug the electric cord from the electrical outlet a...

Page 13: ...of the blade Fig 6 Fig 5 Fig 6 5 Lift up and remove Face 1 blade Fig 7 Fig 7 6 Lift up and remove Face 2 blade Fig 8 Fig 8 ATTACHING THE BLADES 1 Identify Face 1 and Face 2 on your new set of DUALSAW...

Page 14: ...n front of the cut to enable precise cuts ASSEMBLY 3 Place Face 1 blade on top of Face 2 blade and fit on arbor shaft Fig 11 4 Place washer and lock nut onto shaft Fig 12 Fig 11 Fig 12 5 Tighten lock...

Page 15: ...17 4 Align laser guide with the lubri cation unit and secure by tightening the guide knob Fig 18 Fig 17 Fig 18 5 Align the laser point with the seam line on the top of the guide in order to project a...

Page 16: ...guard does not close freely contact Customer Service for assistance before using it OPERATING THE SAW Clamp the work piece so it will not move during the cut Slide the switch to ON to start the saw Al...

Page 17: ...2 mm then move forward or backward for cutting Feeding must be parallel to the blade Feeding at an angle can burn the blade and damage the teeth OPERATION CAUTION Maintain control of the saw to make s...

Page 18: ...ough the piece in such a way that they come out in a 90 degree angle Fig 25 SOFT METALS Apply lubrication sticks through the lubrication system and then cut Fig 22 U SHAPE MATERIAL Move blades to the...

Page 19: ...r injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts Avoid using solvents when cleaning plastic parts Most plastics are suscep tible to damage fr...

Page 20: ...DE MAINTENANCE Don t use any other blades than the DUALSAW CS 450 blades specially designed for this tool Other blades do not match the mounting hardware and will cause loss of control Do not use dull...

Page 21: ...10 6 Screw ST4 2X12 32 Pin Spring 58 LubricNon Knob 7 Lever Ba e 33 Open Collar 3 5 59 LubricNon SNck 8 Screw ST3 5 10 34 Locking nut 60 LubricNon Unit 9 Brush 35 Screw ST4 2 28 61 Knob pin 10 Brush G...

Page 22: ...PART LIST 22...

Page 23: ...USTOMER SERVICE Now that you have purchased your DUALSAW should a need ever exist for repair parts or service simply contact our Customer Service at 1 855 382 5729 Be sure to provide all pertinent fac...

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