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DUALSAW BLADES

• Keep the blades clean, sharp and properly set. Using a dull blade will place 
a heavy load on your saw and increases the danger of kickback. Keep extra 
blades on hand, so sharp blades are always available.
• Gum and wood pitch hardened on your blade will slow your saw down. Use 
gum and pitch remover, hot water or degreaser to remove these accumula-
tions. DO NOT use gasoline.

BLADE GUARD SYSTEM

• The lower blade guard, attached to your saw, is there for your protection 
and  safety.  It  should  NEVER  be  altered  for  any  reason.  If  it  becomes  dam-
aged or begins to return slowly or sluggishly, DO NOT use your saw until the 
damage has been repaired or replaced. Contact Customer Service.  Leave the 
guard in its correct operating position when using the saw.
• The guard is operating properly when it moves freely and then readily re-
turns to the closed position. If, for any reason, your lower blade guard does 
not close freely, contact Customer Service for assistance before using it.

OPERATING THE SAW

• Clamp the work piece so it will not move during the cut.
•  Slide  the  switch  to  ON  to  start  the  saw.  Always  let  the  blades  reach  full 
speed before you begin to cut into the work piece.
• Apply steady and even pressure when making a cut. Forcing the saw causes 
rough cuts and could shorten the life of the saw or cause kickback.
•  Use  the  lubricating  device  (included)  when  cutting  aluminum,  copper, 
stainless  steel  and  cast  iron  materials,  because  they  have  a  tenden

cy 

to 

smear and adhere to the blades.
• Always feed material parallel to the blade. Feeding at an angle can burn the 
blade and damage the blade teeth.
• Don’t place the saw on the part of the work piece that will fall off (after 
the cut). 
• To stop the saw, slide the switch to OFF position.

OPERATION

           

CAUTION!

Don’t use the saw when the blade guard is not operating properly. The 
guard should be checked for correct operation before each use. If you 
drop your saw, check the lower blade guard and bumper for damage at 
all depth settings before using.

 16

Summary of Contents for M1YT-ZTH-115

Page 1: ...to our Au thorized Service Center You can obtain the location of the Service Center by call ing 1 855 382 5729 When you request warranty service you must also present proof of purchase documentation w...

Page 2: ...s Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children a...

Page 3: ...ntact Customer Service When operating a power tool outside always use an outdoor extension cord with a minimum 13 amperes fuse These cords are rated for outdoor use and reduce the risk of electric sho...

Page 4: ...equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Always use clamps or other practical ways...

Page 5: ...create a risk of electric shock or injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts PLEASE NOTE DO NOT TOUCH ANY MOVING PARTS WHEN THE MACHINE...

Page 6: ...blade jamming or loss of control Always hold tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live...

Page 7: ...her occurs un plug the saw immediately and do not use until repaired Contact Customer Service Guard against kickback if the blade binds or the saw stalls and is rapidly driven back towards the operato...

Page 8: ...and if damaged contact Customer Ser vice ALWAYS be aware of the cord location Following this rule will reduce the risk of electric shock or fire Check for damaged parts Before using the tool inspect a...

Page 9: ...goggles or safety glasses with side shields Face Mask Wear full face mask when operating this product Ear Protection To protect your ears for the noise and flying debris always wear ear protectors or...

Page 10: ...cure the blade when turning the blade screw LUBRICATION UNIT When cutting soft metals such as aluminum or cooper insert a lubrication stick in the lubrication unit to protect the material and the blad...

Page 11: ...Electro Steel Blades on saw Hand Grip Blade Wrench 10 Lubrication Sticks Laser Guide Attachment User Manual Carrying Case ASSEMBLY WARNING If any parts are missing or damaged do not operate this tool...

Page 12: ...ld ever be used on this tool Other blades will not operate safely in this saw and could result in serious personal injury WARNING Be sure to first unplug the electric cord from the electrical outlet a...

Page 13: ...of the blade Fig 6 Fig 5 Fig 6 5 Lift up and remove Face 1 blade Fig 7 Fig 7 6 Lift up and remove Face 2 blade Fig 8 Fig 8 ATTACHING THE BLADES 1 Identify Face 1 and Face 2 on your new set of DUALSAW...

Page 14: ...n front of the cut to enable precise cuts ASSEMBLY 3 Place Face 1 blade on top of Face 2 blade and fit on arbor shaft Fig 11 4 Place washer and lock nut onto shaft Fig 12 Fig 11 Fig 12 5 Tighten lock...

Page 15: ...17 4 Align laser guide with the lubri cation unit and secure by tightening the guide knob Fig 18 Fig 17 Fig 18 5 Align the laser point with the seam line on the top of the guide in order to project a...

Page 16: ...guard does not close freely contact Customer Service for assistance before using it OPERATING THE SAW Clamp the work piece so it will not move during the cut Slide the switch to ON to start the saw Al...

Page 17: ...2 mm then move forward or backward for cutting Feeding must be parallel to the blade Feeding at an angle can burn the blade and damage the teeth OPERATION CAUTION Maintain control of the saw to make s...

Page 18: ...ough the piece in such a way that they come out in a 90 degree angle Fig 25 SOFT METALS Apply lubrication sticks through the lubrication system and then cut Fig 22 U SHAPE MATERIAL Move blades to the...

Page 19: ...r injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts Avoid using solvents when cleaning plastic parts Most plastics are suscep tible to damage fr...

Page 20: ...DE MAINTENANCE Don t use any other blades than the DUALSAW CS 450 blades specially designed for this tool Other blades do not match the mounting hardware and will cause loss of control Do not use dull...

Page 21: ...10 6 Screw ST4 2X12 32 Pin Spring 58 LubricNon Knob 7 Lever Ba e 33 Open Collar 3 5 59 LubricNon SNck 8 Screw ST3 5 10 34 Locking nut 60 LubricNon Unit 9 Brush 35 Screw ST4 2 28 61 Knob pin 10 Brush G...

Page 22: ...PART LIST 22...

Page 23: ...USTOMER SERVICE Now that you have purchased your DUALSAW should a need ever exist for repair parts or service simply contact our Customer Service at 1 855 382 5729 Be sure to provide all pertinent fac...

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