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LUBRICATION STICKS

• Use the lubrication sticks to protect your blades and the material when cut-
ting soft metals such as aluminum or copper.
• For your convenience, we have included 10 lubrication sticks in your pack-
age.
Additional lubrication sticks can be purchase at www.dualsaw.com.  
• Insert a lubrication stick in the lubrication unit as shown in figure 27.

OPERATION

Fig. 27

MAINTENANCE

GENERAL MAINTENANCE

• Tool service must be performed by qualified repair personnel. Service or 
maintenance  performed  by  unqualified  personnel  could  result  in  a  risk  of 
injury. Contact Customer Service for information on repairs.
• When servicing a tool, always use only identical replacement parts. Follow 
instructions  in  the  maintenance  section  of  this  manual.  Use  of  unauthor-
ized  parts  or  failure  to  follow  maintenance  instructions  may  create  a  risk 
of electric shock or injury. Certain cleaning agents such as gasoline, carbon 
tetrachloride, ammonia, etc. may damage plastic parts.
• Avoid using solvents when cleaning plastic parts. Most plastics are suscep-
tible to damage from various types of commercial solvents and may be dam-
aged by their use. Use clean clothes to remove dirt, carbon dust etc.
• It is a known fact that electric tools are subject to accelerated wear and 
possible premature failure when they are used to work on fiber glass boats 
and  sports  cars,  wallboard,  spackling  compounds  or  plaster.  The  chips  and 
grindings from these materials are highly abrasive for electrical tool parts, 
such  as  bearings,  brushes,  commutators,  etc.  Consequently  clean  the  tool 
even more intensely after working these materials.

CLEANING AND STORAGE

• Resin and other materials that easily become attached to the sides of the 
blade  often  cause  the  blade  to  overheat.  This  means  that  it  can  buckle  or 
even split. You must therefore always keep the blade clean. Wash it with a 
solvent. Never try to scrape the blade clean with a hard object.

 19

Summary of Contents for M1YT-ZTH-115

Page 1: ...to our Au thorized Service Center You can obtain the location of the Service Center by call ing 1 855 382 5729 When you request warranty service you must also present proof of purchase documentation w...

Page 2: ...s Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children a...

Page 3: ...ntact Customer Service When operating a power tool outside always use an outdoor extension cord with a minimum 13 amperes fuse These cords are rated for outdoor use and reduce the risk of electric sho...

Page 4: ...equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Always use clamps or other practical ways...

Page 5: ...create a risk of electric shock or injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts PLEASE NOTE DO NOT TOUCH ANY MOVING PARTS WHEN THE MACHINE...

Page 6: ...blade jamming or loss of control Always hold tool by the insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live...

Page 7: ...her occurs un plug the saw immediately and do not use until repaired Contact Customer Service Guard against kickback if the blade binds or the saw stalls and is rapidly driven back towards the operato...

Page 8: ...and if damaged contact Customer Ser vice ALWAYS be aware of the cord location Following this rule will reduce the risk of electric shock or fire Check for damaged parts Before using the tool inspect a...

Page 9: ...goggles or safety glasses with side shields Face Mask Wear full face mask when operating this product Ear Protection To protect your ears for the noise and flying debris always wear ear protectors or...

Page 10: ...cure the blade when turning the blade screw LUBRICATION UNIT When cutting soft metals such as aluminum or cooper insert a lubrication stick in the lubrication unit to protect the material and the blad...

Page 11: ...Electro Steel Blades on saw Hand Grip Blade Wrench 10 Lubrication Sticks Laser Guide Attachment User Manual Carrying Case ASSEMBLY WARNING If any parts are missing or damaged do not operate this tool...

Page 12: ...ld ever be used on this tool Other blades will not operate safely in this saw and could result in serious personal injury WARNING Be sure to first unplug the electric cord from the electrical outlet a...

Page 13: ...of the blade Fig 6 Fig 5 Fig 6 5 Lift up and remove Face 1 blade Fig 7 Fig 7 6 Lift up and remove Face 2 blade Fig 8 Fig 8 ATTACHING THE BLADES 1 Identify Face 1 and Face 2 on your new set of DUALSAW...

Page 14: ...n front of the cut to enable precise cuts ASSEMBLY 3 Place Face 1 blade on top of Face 2 blade and fit on arbor shaft Fig 11 4 Place washer and lock nut onto shaft Fig 12 Fig 11 Fig 12 5 Tighten lock...

Page 15: ...17 4 Align laser guide with the lubri cation unit and secure by tightening the guide knob Fig 18 Fig 17 Fig 18 5 Align the laser point with the seam line on the top of the guide in order to project a...

Page 16: ...guard does not close freely contact Customer Service for assistance before using it OPERATING THE SAW Clamp the work piece so it will not move during the cut Slide the switch to ON to start the saw Al...

Page 17: ...2 mm then move forward or backward for cutting Feeding must be parallel to the blade Feeding at an angle can burn the blade and damage the teeth OPERATION CAUTION Maintain control of the saw to make s...

Page 18: ...ough the piece in such a way that they come out in a 90 degree angle Fig 25 SOFT METALS Apply lubrication sticks through the lubrication system and then cut Fig 22 U SHAPE MATERIAL Move blades to the...

Page 19: ...r injury Certain cleaning agents such as gasoline carbon tetrachloride ammonia etc may damage plastic parts Avoid using solvents when cleaning plastic parts Most plastics are suscep tible to damage fr...

Page 20: ...DE MAINTENANCE Don t use any other blades than the DUALSAW CS 450 blades specially designed for this tool Other blades do not match the mounting hardware and will cause loss of control Do not use dull...

Page 21: ...10 6 Screw ST4 2X12 32 Pin Spring 58 LubricNon Knob 7 Lever Ba e 33 Open Collar 3 5 59 LubricNon SNck 8 Screw ST3 5 10 34 Locking nut 60 LubricNon Unit 9 Brush 35 Screw ST4 2 28 61 Knob pin 10 Brush G...

Page 22: ...PART LIST 22...

Page 23: ...USTOMER SERVICE Now that you have purchased your DUALSAW should a need ever exist for repair parts or service simply contact our Customer Service at 1 855 382 5729 Be sure to provide all pertinent fac...

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