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TROUBLESHOOTING GUIDE 

A.  UNIT WILL NOT HEAT, CONVEYOR BELT WILL NOT MOVE.

 

1)  Be sure the main circuit breaker is switched to the ON position. 

 

2)  Check to see if the toaster is plugged in and all controls are turned to the ON position.

B.  UNIT HAS HEAT ONLY ON ONE SIDE, CONVEYOR BELT TURNS FREELY.

 

1)  Call the Dualit Help Desk at +44 (0) 1293 652 500, as heating element may need replacing. 

C.  CONVEYOR WILL NOT TURN, UNIT HEATS PROPERLY.

 

To check for mechanical binding: 

 

1) 

DISCONNECT UNIT FROM POWER SOURCE.

 

2)  Remove 2 screws holding enclosure to the bottom of the unit.

 

3)  Set unit on the legs and remove 4 screws on the back of the toaster.

 

4)  Slide the enclosure off the unit and remove the back panel.

 

5)  Loosen the four screws that hold the drive motor in place.

 

6)  Slide the motor up allowing the drive chain to be removed from the sprockets.

 

7)  Move the conveyor belt by hand to check for mechanical binding. If conveyor moves freely,  

 

  call the Dualit Help Desk at +44 (0) 1293 652 500, as the drive 

 

  motor and/or speed control may  need replacing.

 

8)  Replace the enclosure by sliding it forward towards the front of the unit.  

 

  The front edge of the enclosure will slide beneath the toaster front.

D.  HEAT LIMIT SWITCH (RESET)

 

Your Dualit conveyor toaster is equipped with an automatically activated heat limit switch that  

 

interrupts the heater tube connections if the ambient temperature in the control box exceeds  

 

88°C. This switch can be reset manually by pushing the red button under the toaster as  

 

 

shown in the Toaster Components Illustration on Page 5.

 

1) 

DISCONNECT UNIT FROM POWER SOURCE.

 

2)  Check to see if air intake area in the bottom center of the control box cover is free of dust,  

 

  grease or other obstructions.

 

3)  Check if crumb tray is in place. NEVER OPERATE UNIT WITHOUT CRUMB TRAY IN PLACE  

 

  AS THIS CAUSES OVERHEATING IN THE CONTROL BOX.

 

4)  If no obstructions to the airflow can be found and if the crumb tray is in place, 

 

 

  call the Dualit Help Desk at +44 (0) 1293 652 500 for assistance.

E.  CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED  
 

CONTROL SETTING.

 

1)  Call the Dualit Help Desk at +44 (0) 1293 652 500, as speed control should be replaced.

Summary of Contents for QCS-2-800

Page 1: ...CONVEYOR TOASTER MODEL QCS 2 800 QCS 3 1000 Installation and Operation Instructions 2M HG0657 Rev D 6 13 05...

Page 2: ...out notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment MAINTENANCE AND REPAIRS Contact your local authori...

Page 3: ...8 lbs Dimensions 47 0 cm Width 56 8 cm Depth 39 7 cm Height 18 1 2 Width 22 3 8 Depth 15 5 8 Height CONTENTS Safety Symbols 2 Maintenance Repairs 2 Dualit Contact Information 2 Model Specifications 3...

Page 4: ...aim immediately with the carrier that handled the shipment Do not operate the unit if it was damaged during shipping ASSEMBLY AND INSTALLATION The QCS 2 800 unit was shipped fully assembled and ready...

Page 5: ...connect equipment to power without proper earth connections Improper grounding earth may result in personal injury or fatality WARNING DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING EARTH PRONG FROM THE...

Page 6: ...set them both at HIGH 4 Allow warm up time of 5 to 10 minutes 5 Place a sample product on the conveyor belt to test the settings If toasting is too light turn conveyor speed control counterclockwise t...

Page 7: ...to carbonize CLEANING Preventive maintenance for your Dualit toaster consists of the following recommended cleaning procedures To keep your toaster in its top operating condition these steps should be...

Page 8: ...and loosening the set screw 4 Remove the wire from terminal block connecting the drive motor to internal wiring On units rated 208 or 240 volts note which color leads are being used for these connect...

Page 9: ...52 500 as the drive motor and or speed control may need replacing 8 Replace the enclosure by sliding it forward towards the front of the unit The front edge of the enclosure will slide beneath the toa...

Page 10: ...LK BRW YEL BLK PNK BRW BLU RED BLU ORG ORG RED RED 27 27 MODEL Dualit QCS 2 800 4 Tube SERIES THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO DUALIT LTD NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS...

Page 11: ...27 9 27 0 5 2 2 2 27 27 0 2 5 27 27 MODEL QCS 3 1000 4 TUBE PARALLEL THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO DUALIT LTD NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED 065607 02...

Page 12: ...6 15 16 17 18 19 20 22 23 24 25 27 28 29 30 31 32 33 34 36 21 35 3 38 MODEL QCS CONVEYOR TOASTER THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO DUALIT LTD NO REPRODUCTION OR DISCLOSURE OF ITS CONTE...

Page 13: ...16 2R 200709 4 LEG 1 CHROME PLASTIC 17 2P 200736 2 SPRING BUSHING FRONT 18 2P 200700 2 BUSHING FRONT 19 2A 202904 1 SHAFT IDLER 20 SP 160027 1 BELT CONVEYOR 10 X 35 1 2 22 HA 100560 1 TRAY PULL OUT 23...

Page 14: ...UP 26 2A 200284 1 E CLIP 27 2E 200551 1 SWITCH ROTARY POWER SAVER 28 2J 200538 2 SWITCH INFINITE 29 2P 402728 1 ANTI SPIN PLATE 30 HO 118050 1 SWITCH SPEED CONTROL 500 ohm 31 2E 200566 1 SWITCH HIGH L...

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