DTI Dyna Technology WINPOWER DE20I4, Installation And Operation Manual

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60708-151
2080-10
6
LUBRICATION
Before starting the engine, check the oil level in the crankcase.
If it is low, refill to the full mark with the proper weight/grade of
oil as recommended by the engine manufacturer’s maintenance
instructions. The necessity of using the correct oil, and keeping
the crankcase full cannot be over emphasized. Failure to use
the proper oil and keep the crankcase properly filled will cause
excessive engine wear and shorten its useful life.
COOLANT
Before starting the engine, check the coolant level in the radiator.
If it is low, refill as specified in the engine manufacturer’s
maintenance instructions. The radiator should be filled to about
1 inch below the filler neck. For additional information on engine
coolant requirements see engine manufacturer’s maintenance
instructions.
INSTALLING THE BATTERY
**** CAUTION ****
In the following battery installation procedure, check to be
sure the engine control is in the “stop” position. This should
be your last step before initial start-up.
A customer supplied twelve-volt battery is required to complete
the installation. Installation of the highest CCA rated battery,
within the correct BCI group, will increase cold weather starting
performance.
BATTERY REQUIREMENTS
MINIMUM
Model Voltage BCI Group CCA Rating
DR20I4 12 24 650
DE30I4 12 24 650
DE45I4 12 24 650
DE65I4 12 24 650
*************
***** WARNING *****
*************
EQUIPMENT DAMAGE- All of these units are 12 Volt and they
are all negative ground. Permanent damage will occur if
they are connected to a 24 volt system or a positive ground
system. If you are using the truck batteries to start these
units you may have to disable the charging system to keep it
from interfering with the vehicle charging system.
Installation and servicing of batteries must be performed or
supervised only by personnel knowledgeable of batteries and the
required precautions. Keep unauthorized personnel away from
batteries.
When installing or replacing batteries, use the proper group/size
starting battery. The battery should be a Maintenance Free lead
acid design. Deep cycle batteries will not work for this application.
CAUTION – PERSONAL DANGER
CAUTION - NEVER dispose of a battery in a fire. The battery is
capable of exploding.
CAUTION -DO NOT
open or mutilate the battery. Released
electrolyte is known to be harmful to the skin and eyes and to be
very toxic.
These engine generator sets are all NEGATIVE ground. Be very
careful not to connect the battery in reverse polarity, as this may
short circuit the battery charging system on the engine.
CAUTION – A battery presents a risk of electrical shock and high
short circuit current. The following precautions must be observed
when working with batteries:
1. Remove watches, rings and other metal objects.
2. Use tools with insulated handles.
3. Check both the battery cable ends and the battery posts to be
sure they are free of corrosion.
4. Always connect the battery positive cable first and then
connect the battery negative cable. When removing the
battery cables from the battery reverse the procedure,
disconnect the negative cable first and then the positive
cable.
DE30 FUEL CONNECTIONS
FUEL INLET
CONNECTION
FUEL RETURN
LINE CONNECTION
FUEL RETURN
LINE CONNECTION
FUEL INLET
CONNECTION
DE20 FUEL CONNECTIONS