DTI Dyna Technology WINPOWER DE20I4 Installation And Operation Manual Download Page 3

2080-10

60708-151

1

IMPORTANT SAFETY 

INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that 

should be followed during installation and maintenance 

of the generator and batteries.

Read and understand all instructions in the manual 

before starting and operating the generator set. 

 

This engine generator set has been designed and 

manufactured to allow safe, reliable performance.  Poor 

maintenance, improper or careless use can result in potential 

deadly hazards;  from electrical shock, exhaust gas asphyxiation, 

or fire.  Please read all safety instructions carefully before 

installation or use.  Keep these instructions handy for future 

reference.  Take special note and follow all warnings on the unit 

labels and in the manuals. 

ANSI SAFETY DEFINITIONS  

************************************************************ 

DANGER

DANGER indicates an imminently hazardous situation which, if 

not avoided, 

will

 result in death or serious injury. This signal word 

is to be limited to the most extreme situations.

***********************************************************  

************************************************************ 

WARNING: 

 WARNING indicates a potentially hazardous situation which, if 

not avoided, 

could

 result in death or serious injury. 

***********************************************************  

*********************************************************** 

CAUTION

:  

CAUTION indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury. It may also be 

used to alert against unsafe practices.

************************************************************ 

NOTE: 

CAUTION is also used on the unit labels and in this manual 

to indicate a situation that could result in serious damage or 

destruction of the equipment and possible personal injury. 

   

1.  ELECTRIC SHOCK

 -  The output voltage present in this    

 

equipment can cause a fatal electric shock. This equipment  

 

must be operated by a responsible person.

  

 

a.  Do not allow anyone to operate the generator without   

 

 

proper instruction.    

 

b.  Guard against electric shock.  

 

c.  Avoid contact with live terminals or receptacles. 

 

d.  Use extreme care if operating this unit in rain or snow.   

 

e.  Use only three-prong grounded receptacles and  

 

 

 

extension cords.  

 

f.  Be sure the unit is properly grounded to an external    

 

 

ground rod driven into the earth.    

  

2.  FIRE HAZARD

 - Diesel fuel presents a hazard of possible   

 

 

explosion and/or fire. 

        

 

a.  Do not smoke or use open flame near the generator    

 

 

set.    

 

b.  Keep a fire extinguisher nearby and know its proper use.   

 

 

Fire extinguishers rated ABC by NFPA are appropriate.    

3.  DEADLY EXHAUST GAS

 - Exhaust fumes from any diesel

 

 engine contain carbon monoxide, an invisible, odorless    

 

and deadly gas that must be mixed with fresh air. 

 

 

a.  Operate only in well ventilated areas.  

 

b.  Never operate indoors. 

 

c.  Never operate the unit in such a way as to allow exhaust  

 

 

gases to seep back into closed rooms (i.e. through    

 

 

windows, walls or floors).    

  

4.  NOISE HAZARD

 - Excessive noise is not only tiring, but    

 

continual exposure can lead to loss of hearing.    

 

 

a.  Use hearing protection equipment when working  

 

 

 

around this equipment for long periods of time.    

 

b.  Keep your neighbors in mind when permanently install- 

 

 

ing  this equipment.    

  

5.  CLEANLINESS

 - Keep the generator and surrounding area  

 

clean.   

 

 

a.  Remove all grease, ice, snow or materials that create   

 

 

slippery conditions around the unit.    

 

b.  Remove any rags or other material that could create    

 

 

potential fire hazards.    

 

c.  Carefully wipe up any fuel or oil spills before starting the  

 

 

unit.    

 

d.  Never allow leaves or other flammable material to build  

 

 

up around the engine exhaust area.    

  

6.  SERVICING EQUIPMENT 

- All service, including the  

 

 

installation or replacement of service parts, 

should be  

 

 

performed only by a qualified technician. 

  

 

a.  Use only factory approved repair parts.  

 

b.  Do not work on this equipment when fatigued.  

 

c.  Never remove the protective guards, cover, or recep-

 

 

tacle panels while the engine is running. 

 

d.  Use extreme caution when working on electrical compo- 

 

 

nents.  High output voltages from this equipment can   

 

 

cause serious injury or death.    

 

e.  Always avoid hot mufflers, exhaust manifolds, and    

 

 

engine parts.  They all can cause severe burns instantly.    

 

f.   Installing a generator set is not a “do-it-yourself” project.  

 

 

Consult a qualified, licensed electrician or contractor.    

 

 

The installation must comply with all national, state, and  

 

 

local  codes.

 

g.  Always make sure unit is disabled before placing your  

 

 

hands anywhere near the fan, belts, alternator or water  

 

 

hoses.    

Summary of Contents for WINPOWER DE20I4

Page 1: ...INSTALLATION AND OPERATIONS MANUAL DE20I4 DE30I4 DE45I4 DE65I4 INSTALLATION AND OPERATIONS MANUAL MODELS DE20I4 DE30I4 DE45I4 DE65I4 DSE702 START MODULE AND MANUAL KEY START...

Page 2: ...L NUMBER________________________ M Spec ______________________________ PURCHASE DATE_______________________ DEALER_______________________________ TABLE OF CONTENTS INTRODUCTION i GUIDE TO PRODUCT SAFE...

Page 3: ...into the earth 2 FIRE HAZARD Diesel fuel presents a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its prop...

Page 4: ...Muffler Standard Stop System Key Emergency Fuel Consumption full Load 2 6 Gal hour Owner Must Provide Fuel ASTM D 975 1D or 2D EN590 or equivalent See engine manual for additional fuel types specifica...

Page 5: ...nd replacement parts Be sure to have the main WINPOWER unit data plate information recorded inside the front cover of this manual for future reference and for identification whenever requesting field...

Page 6: ...hysical damage locate and check the following items packed with the unit a Owner s operators manual b Engine manufacturer s instruction manual c Battery hold down brackets hardware d Unit components o...

Page 7: ...should be 1 1 2 time as large as the area of the radiator face to prevent back pressure In addition to a hot air discharge you must plan for a fresh air intake opposite the radiator discharge These fr...

Page 8: ...tive ground system If you are using the truck batteries to start these units you may have to disable the charging system to keep it from interfering with the vehicle charging system Installation and s...

Page 9: ...leted in accordance with the Nation Electric Code as well as any state or local codes You must pay particular attention to wire size requirement for the amperage of service you are dealing with The ta...

Page 10: ...60708 151 2080 10 CONTROL BOX AC WIRING WARNING THESE GENERATORS ARE WIRED WITH A FLOATING NEUTRAL...

Page 11: ...h to The lugs on the 65 kW will handle wire sizes 6 AWG to 300 MCM and should be torqued to 250 in lbs The lugs on the 20 through 45 kW will accommodate 10 AWG to 2 0 AWG and should be torqued to 200...

Page 12: ...detects that the engine coolant temperature has exceeded the limit the coolant temperature switch after the Safety On timer has expired and a shutdown is initiated NOTE All warnings are reset but tur...

Page 13: ...ours of engine operation D 25 AMP FUSE This fuse protect all the DC wiring in the engine control panel and on the engine If this Fuse if blown nothing will work on the engine E SAFETY LATCHING RELAY T...

Page 14: ...nit stopped with the relay button popped out it could have been caused by either low oil pressure or high water temperature TROUBLESHOOTING TABLES ENGINE WILL NOT CRANK WITH GENERATOR RUN PUSH BUTTON...

Page 15: ...2080 10 60708 151 13 DE30 OUTLINE DRAWING DE20 OUTLINE DRAWING...

Page 16: ...60708 151 2080 10 14 DE45 DE60 OUTLINE DRAWING...

Page 17: ...2080 10 60708 151 15 DE20 DE30 DC SCHEMATIC FOR DSE702...

Page 18: ...60708 151 2080 10 16 DE45 DE65 DC SCHEMATIC FOR DSE702...

Page 19: ...2080 10 60708 151 17 START CONTROL PANEL ENGINE WIRING HARNESS DE20 DE30 KEY START SCHMATIC...

Page 20: ...60708 151 2080 10 18 START CONTROL PANEL ENGINE WIRING HARNESS DE45 DE65 KEY START SCHMATIC...

Page 21: ...2080 10 60708 151 19 THREE PHASE AC WIRING HIGH AND LOW WYE...

Page 22: ...60708 151 2080 10 20 THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING...

Page 23: ...of merchantability and fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINPOWER liable for incidental or consequent...

Page 24: ...225 S Cordova ave Le Center MN 56057 507 357 6831 www winpowerinc com 60708 151 2080 10...

Reviews: