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DSE8661 Operator Manual ISSUE 1

DEEP SEA ELECTRONICS PLC

DSE8661 Operator Manual

Document Number: 057-204

Author: Ashley Senior

Summary of Contents for DSE8661

Page 1: ...DSE8661 Operator Manual ISSUE 1 DEEP SEA ELECTRONICS PLC DSE8661 Operator Manual Document Number 057 204 Author Ashley Senior...

Page 2: ...d trademarks of Deep Sea Electronics PLC Any reference to trademarked product names used within this publication is owned by their respective companies Deep Sea Electronics Plc reserves the right to c...

Page 3: ...1 1 USB SLAVE PORT CONFIGURATION 17 3 9 1 1 2 USB HOST PORT USB STORAGE DEVICE CONNECTION 17 3 9 1 2 RS232 PORT 18 3 9 1 2 1 RECOMMENDED PC RS232 SERIAL PORT ADD ONS 19 3 9 1 2 2 RECOMMENDED EXTERNAL...

Page 4: ...85 CONNECTOR 49 4 1 12 ETHERNET CONNECTOR 50 4 2 TYPICAL DIAGRAMS 51 4 2 1 TYPICAL SYSTEM DIAGRAM 52 4 2 2 TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE STAR 53 4 2 2 1 MODULE INTER CONNECTION RS485 TO RS485...

Page 5: ...G SEQUENCE 86 6 3 2 LOADING GENERATOR BUS 87 6 3 2 1 BUS MODE 87 6 3 2 2 MAINS MODE 87 6 3 3 UNLOADING GENERATOR BUS 88 6 3 4 STOPPING SEQUENCE 88 6 4 TEST MODE 89 6 4 1 STARTING SEQUENCE 89 6 4 2 LOA...

Page 6: ...COMMISSIONING 111 9 1 DSE 4 STEPS TO SUCCESSFUL SYNCHRONISING 112 9 1 1 CONTROL 112 9 1 2 METERING 112 9 1 3 COMMUNICATIONS 112 9 1 4 SYNC CHECKS 112 10 FAULT FINDING 113 10 1 STARTING 113 10 2 INSTRU...

Page 7: ...SE8680 Installation Instructions 053 091 DSE8661 Installation Instructions 053 125 DSE2131 Ratiometric Input Expansion Installation Instructions 053 126 DSE2133 RTD Thermocouple Input Expansion Instal...

Page 8: ...6xx PC Software Manual 057 130 DSE8680 Operator Manual 057 131 DSE8680 PC Software Manual 057 139 DSE2131 Ratiometric Input Expansion Manual 057 140 DSE2133 RTD Thermocouple Expansion Manual 057 141 D...

Page 9: ...d start stop upon changing load levels The user also has the facility to view the system operating parameters via the LCD display The powerful ARM microprocessor contained within the module allows for...

Page 10: ...plied in module packing case Screw terminal rising clamp no internal spring Example showing cable entry and screw terminals of a 10 way connector Minimum Cable Size 0 5 mm AWG 24 Maximum Cable Size 2...

Page 11: ...Specification 11...

Page 12: ...y 1 of full scale phase to neutral 2 of full scale phase to phase Minimum Frequency 3 5 Hz Maximum Frequency 75 0 Hz Frequency Resolution 0 1 Hz Frequency Accuracy 0 05 Hz 3 6 CURRENT SENSING NOTE CTs...

Page 13: ...den of the cable itself If the CTs are fitted within the alternator top box the star point common of the CTs should be connected to system ground earth as close as possible to the CTs This minimises t...

Page 14: ...tion of the phases as described above results in incorrect power factor pf measurements which in turn results in incorrect kW and kV Ar measurements One way to check for this is to make use of a singl...

Page 15: ...ct to plant supply negative Contact Wetting Current 7 mA typical Open Circuit Voltage 12 V typical 3 8 OUTPUTS 3 8 1 CONFIGURABLE VOLT FREE OUTPUTS C D Description Specification Type Normally used for...

Page 16: ...50 feet RS485 Serial Port Isolated Data connection 2 wire common Half Duplex Data direction control for Transmit by s w protocol Max Baud Rate 115 kbaud subject to configuration External termination r...

Page 17: ...ule starting or stopping the generator selecting operating modes etc Additionally the various operating parameters such as mains voltage bus frequency load kW etc of the system are available to be vie...

Page 18: ...15 m and is typically used to connect the controller to a telephone or GSM modem for more remote communications The various operating parameters such as mains voltage bus frequency load kW etc of the...

Page 19: ...he manufacture whose details are below Remember to check these parts are suitable for the PC Consult the PC supplier for further advice Brainboxes PM143 PCMCIA RS232 card for laptop PCs Brainboxes VX...

Page 20: ...tions For a data connection to a PC running DSE Configuration Suite Software a special CSD Circuit Switched Data SIM card is required that enables the modem to answer an incoming data call Many pay as...

Page 21: ...le to be viewed NOTE For a single module to PC connection and distances up to 6 m 20 feet the USB connection method is more suitable and provides for a lower cost alternative to RS485 which is more su...

Page 22: ...lier Brainboxes Tel 44 0 151 220 2500 Web http www brainboxes com Email Sales sales brainboxes com 3 9 1 3 3 CONNECTION BETWEEN DSE8661 MODULES CAUTION The DSE8661 modules MUST NOT be connected togeth...

Page 23: ...dbus master devices The DSE MODBUS register table for the controller is available upon request from the DSE Technical Support Department Ethernet is used for point to point cable connection of more th...

Page 24: ...en stripe white orange stripe 2 green solid orange solid 3 white orange stripe white green stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid green solid 7 white brown...

Page 25: ...rt Ethernet Cable Wiring Detail 10baseT 100baseT Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 white orange stripe white orange stripe 4...

Page 26: ...with Ethernet port Ethernet Cable Wiring Detail 10baseT 100baseT Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 white orange stripe whit...

Page 27: ...eT Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 white orange stripe white orange stripe 4 blue solid blue solid 5 white blue stripe whi...

Page 28: ...ng from software Modbus Port Number is already in use on the LAN the module cannot be used and another port must be used Outgoing Firewall Rule As the module makes its user interface available to stan...

Page 29: ...t designed for connection to the DSENet Description Specification Cable Type Two core screened and shielded twisted pair Cable Characteristics 120 impedance Low capacitance Recommended Cable Belden 98...

Page 30: ...al Wiring Diagram elsewhere in this document The DSE8661 modules are connected together via a data link for synchronising and load sharing control between them To achieve this there are two options 1...

Page 31: ...n to the MSC Link Description Specification Cable Type Two core screened and shielded twisted pair Cable Characteristics 120 impedance Low capacitance Recommended Cable Belden 9841 Belden 9271 Maximum...

Page 32: ...me time as the module s internal sounder The Alarm mute input and internal Lamp Test Alarm Mute button activate in parallel with each other Either signal mutes the internal sounder and audible alarm o...

Page 33: ...Specification 33 3 12 DIMENSIONS AND MOUNTING 3 12 1 DIMENSIONS 240 mm x 181 mm x 42 mm 9 4 x 7 1 x 1 6 3 12 2 PANEL CUTOUT 220 mm x 160 mm 8 7 x 6 3 3 12 3 WEIGHT 0 7 kg 1 4 lb...

Page 34: ...from the clip Insert the three prongs of the fixing clip into the slots in the side of the module case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the cl...

Page 35: ...ools to prevent the risk of damage to the module case Cable Tie Fixing Point With Cable And Tie In Place 3 12 6 SILICON SEALING GASKET NOTE For purchasing an additional silicon gasket from DSE please...

Page 36: ...l panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also be used to...

Page 37: ...or DC generator relay 54 Turning gear engaging device 55 Power factor relay USING INTERNAL PLC EDITOR 59AC AC overvoltage relay 59DC DC overvoltage relay 62 Time delay stopping or opening relay 63 Pr...

Page 38: ...ment enclosure is tilted at an angle up to 15 from its normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a...

Page 39: ...2 IP31 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice...

Page 40: ...n terminals are given in the section entitled Terminal Description elsewhere in this manual NOTE For dimension and mounting details see the section entitled Specification Dimension and Mounting elsewh...

Page 41: ...Functional Earth 2 5mm AWG 13 Connect to a good clean earth point 8 Configurable DC Output E 1 0 mm AWG 18 2 A DC output supplied from terminal 2 9 Configurable DC Output F 1 0 mm AWG 18 2 A DC outpu...

Page 42: ...A 0 5 mm AWG 20 Use only 120 CAN and RS485 approved cable Belden 9841 29 DSENet Expansion B 0 5 mm AWG 20 Use only 120 CAN and RS485 approved cable Belden 9841 30 DSENet Expansion SCR 0 5 mm AWG 20 U...

Page 43: ...tes 32 Configurable Normally Closed Volt Free Output C 1 0 mm AWG 18 Normally configured to control the mains closing contactor coil 33 34 Configurable Normally Open Volt Free Output D 1 0 mm AWG 18 N...

Page 44: ...les see the section entitled Typical Wiring Diagram elsewhere in this document Pin No Description Cable Size Notes V2 47 V2 L1 AC Sensing 1 0 mm AWG 18 Connect to Generator Bus or Load L1 incoming sup...

Page 45: ...tes 51 CT Secondary for L1 2 5mm AWG 13 Connect to s1 secondary of L1 monitoring CT 52 CT Secondary for L2 2 5mm AWG 13 Connect to s1 secondary of L2 monitoring CT 53 CT Secondary for L3 2 5mm AWG 13...

Page 46: ...o a good clean earth point 61 Configurable Digital Input B 0 5 mm AWG 20 62 Configurable Digital Input C 0 5 mm AWG 20 63 Configurable Digital Input D 0 5 mm AWG 20 64 Configurable Digital Input E 0 5...

Page 47: ...extend USB up to 50 m 55 yards The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC Description Cable Size Notes Socket for connection to PC with DSE Confi...

Page 48: ...d Communication Port Usage elsewhere in this document Description Notes Socket for connection to a modem or PC with DSE Configuration Suite Software Supports Modbus RTU protocol or external modem View...

Page 49: ...f the DSE module is the first or last device on the R485 link NOTE For further details on how utilise an RS485 connection refer to section entitled Communication Port Usage elsewhere in this document...

Page 50: ...figuration Suite Software Manual Description Cable Notes Socket for connection to PC or network with DSE Configuration Suite Software Ethernet Cable Supports Modbus TCP protocol View looking into the...

Page 51: ...manufacturers and panel builders may use these diagrams as a starting point however refer to the completed system diagram provided by the system manufacturer for complete wiring detail Further wiring...

Page 52: ...Installation 52 4 2 1 TYPICAL SYSTEM DIAGRAM NOTE The DSE8661 module does NOT support multiple mains systems...

Page 53: ...Installation 53 4 2 2 TYPICAL WIRING DIAGRAM 3 PHASE 4 WIRE STAR 4 2 2 1 MODULE INTER CONNECTION RS485 TO RS485...

Page 54: ...Installation 54 4 2 2 2 MODULE INTER CONNECTION DSENET TO RS485...

Page 55: ...Installation 55 4 2 3 ALTERNATE TOPOLOGIES 4 2 3 1 SINGLE PHASE 2 WIRE...

Page 56: ...Installation 56 4 2 3 2 2 PHASE L1 L2 3 WIRE DELTA...

Page 57: ...Installation 57 4 2 3 3 2 PHASE L1 L3 3 WIRE DELTA...

Page 58: ...Installation 58 4 2 3 4 3 PHASE 3 WIRE DELTA...

Page 59: ...Installation 59 4 2 3 5 3 PHASE 4 WIRE DELTA...

Page 60: ...t be followed Follow the typical wiring diagram as normal for all sections EXCEPT the earth points All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE not earth...

Page 61: ...Diagram elsewhere in this document NOTE For further details of module configuration refer to DSE Publication 057 215 DSE8661 Configuration Suite Software Manual NOTE A maximum of 20 DSENet expansion...

Page 62: ...40 DSE8xxx series modules can be connected on the MSC link made up of the following devices Module Maximum Number Supported DSE5560 0 Multi Mains not supported DSE7560 DSE8x60 MSC link compatability e...

Page 63: ...o the module configuration for the exact sequences and timers observed by any particular module in the field Control of the module is via push buttons mounted on the front of the module with Stop Rese...

Page 64: ...in the Manual Mode and a Start Signal becomes active the module automatically instructs the changeover device to place the generator bus on load Close Bus becomes active synchronising to the Mains if...

Page 65: ...ilable and if requested it is automatically placed on load Close Bus becomes active synchronising to the Mains if required Upon removal of the Start On Load Signal the module starts the Return Delay T...

Page 66: ...ton ramps the entire load from the Generator Bus to the Mains Once done the Generator Bus load switch opens Close Bus becomes inactive leaving just the mains supplying the load Alternative Breaker But...

Page 67: ...button ramps the entire load from the Mains to the Generator Bus Once done the Mains load switch opens Close Mains becomes inactive leaving just the Generator Bus supplying the load Alternative Break...

Page 68: ...he screenshot shows the factory settings for the timers taken from the DSE Configuration Suite Software Alternatively to scroll manually through all instruments on the currently selected page press th...

Page 69: ...On Load Auto Mode Status 22 31 and generator bus available Start Request Auto Mode The contents of this display may vary depending upon configuration by the Generator manufacturer or supplier The disp...

Page 70: ...ns Current Mains Load kW Mains Total Load kW Mains Load kV A Mains Total Load kV A Mains Power Factor Mains Average Power Factor Mains Load kV Ar Mains Total Load kV Ar Mains Load kW h kV A h kV Ar h...

Page 71: ...sioning Page 1 Commissioning Page 2 Commissioning Page 3 Commissioning Page 4 5 2 5 EXPANSION NOTE For further details of module configuration refer to DSE Publication 057 215 DSE8661 Configuration Su...

Page 72: ...larms Mains Module Warning Warning The LCD displays multiple alarms such as Mains Over Voltage and Mains Reverse Power These automatically scroll in the order that they occurred In the event of an ala...

Page 73: ...s the oldest entry Hence the event log always contains the most recent events The module logs the event type along with the date and time If the module is configured and connected to a modem an SMS me...

Page 74: ...nd reinitialised to ensure the modem does not hang up If the module does not correctly communicate with the modem Modem initialising appears on the Serial Port instrument screen as shown overleaf If t...

Page 75: ...command this is dependant upon module configuration of the event log Any event configured to be recorded in the event log causes the modem to dial out to a PC Many GSM modems are fitted with a status...

Page 76: ...MODEM DIAGNOSTICS Modem diagnostic screens are included press the Scroll Down button when viewing the RS232 Serial Port instruments to cycle to the available screens If experiencing modem communicati...

Page 77: ...ttings are for the module to communicate at 19200 baud modbus slave address 10 To use the RS232 port ensure that port usage is correctly set using the DSE Configuration Suite Software Master inactivit...

Page 78: ...timeout should be set to at least twice the value of the system scan time For example if a modbus master PLC requests data from the module once per second the timeout should be set to at least 2 secon...

Page 79: ...USB ID BC614E Press the Scroll Down button to access more information about the module About Bootloader Analogue V1 4 1 V2 0 18 Variant 8661 Application Version The version of the module s main firmw...

Page 80: ...68 20 11 IP Address The configured network IP address of the module DHCP Dynamic Host Configuration Protocol DHCP has been enabled or disabled in the modules configuration Subnet Mask The configured n...

Page 81: ...splayed Data Logging Log to USB drive Logging active Ok to remove USB drive It is now safe to remove the USB drive This ensures the logging data file saves to memory complete and does not become corru...

Page 82: ...ndicating associated functioning user s equipment Such as Battery Charger On etc Warnings Electrical Trips Specific indication of a particular warning or shutdown condition backed up by LCD indication...

Page 83: ...dard factory configuration Always refer to the configuration for the exact sequences and timers observed by any particular module in the field 6 1 QUICKSTART GUIDE This section provides a quick start...

Page 84: ...Operation 84 6 1 2 STOPPING THE GENERATOR Select Stop Reset mode The generator is requested to stop...

Page 85: ...op Reset Mode the module removes the generator bus from load if necessary before removing the start request on the MSC Link When the Stop Reset Mode it is possible to send configuration files to the m...

Page 86: ...Mode button The LED above the Manual Mode button illuminates to indicate Manual Mode operations In Manual Mode a start request does not occur automatically To create a start request press the Start b...

Page 87: ...rovided depends upon the kV Ar or pf selection kV Ar The generator bus provides the number of kV Ar set in the Load Parallel V Ar parameter The power factor is variable in order to achieve this pf The...

Page 88: ...ing Sequence Press the Stop Reset Mode button to open the generator bus load switch and remove start request on MSC link Activation of an auxiliary input that has been configured to Bus Load Inhibit 6...

Page 89: ...de button The LED above the Test Mode button illuminates to indicate Test Mode operations In Test Mode a start request does not occur automatically To create a start request press the Start button 6 4...

Page 90: ...wer Factor parameter The kV Ar is variable in order to achieve this If all start requests are removed the Stopping Sequence begins 6 4 2 2 MAINS MODE In this mode the generator bus is used to provide...

Page 91: ...ing Sequence Press the Stop Reset Mode button to open the generator bus load switch and remove start request on MSC link Activation of an auxiliary input that has been configured to Bus Load Inhibit 6...

Page 92: ...e of mains supply High mains load when the module is configured for an automatic peak lopping system Activation of an auxiliary input that has been configured to Remote Start function Activation of an...

Page 93: ...h reactive power provided depends upon the kV Ar or pf selection kV Ar The generator bus provides the number of kV Ar set in the Load Parallel V Ar parameter The power factor is variable in order to a...

Page 94: ...op Reset Mode button to open the generator bus load switch and remove start request on MSC link Activation of an auxiliary input that has been configured to Bus Load Inhibit 6 5 5 STOPPING SEQUENCE Th...

Page 95: ...the Exercise Scheduler In this example the start request is made on Monday in the Second Week of each month at 09 00 am and lasts for 5 hours then Wednesday in the Third Week of each month at 13 30 p...

Page 96: ...e module is in Auto Mode with no Electrical Trip alarm active If the module is in Stop Reset Mode or Manual Mode when a scheduled run begins the start request is not given However if the module is mov...

Page 97: ...Operation 97 6 7 MULTIPLE MAINS OPERATION NOTE The DSE8661 module does NOT support multiple mains systems...

Page 98: ...odule Warning Warning The LCD displays multiple alarms such as Mains Over Voltage and Mains Reverse Power These automatically scroll in the order that they occurred In the event of an alarm the LCD di...

Page 99: ...Input configured for indication The LCD text does not appear on the module display but can be added in the configuration to remind the system designer what the input is used for As the input is confi...

Page 100: ...uses warning alarms to latch until reset manually This is enabled using the DSE Configuration Suite in conjunction with a compatible PC Display Reason Battery Under Voltage The DC supply has fallen be...

Page 101: ...in a time frame The LCD indicates Mains Decoupling Vector Shift Mains Failed To Close If the mains breaker fails to close a warning is initiated The LCD indicates Mains Failed To Close Mains Failed T...

Page 102: ...arms Electrical Trips are latching alarms To remove the fault press the Stop Reset Mode button on the module Display Reason Bus Failed To Close If the bus breaker fails to close the LCD indicates Bus...

Page 103: ...exporting more than the configured limit the LCD indicates Mains Reverse Power Minimum Sets Not Reached On start up If the number of available generators on the MSC link has not achieved the Minimum N...

Page 104: ...l input configured to Clear Mains Decoupling Alarms if it has been configured 3 Pressing the Alarm Mute Lamp Test and Tick buttons together for a small duration 4 To clear the Mains Decoupling alarm w...

Page 105: ...e operator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software Use the module s facia buttons to traverse the menu and make value changes to th...

Page 106: ...gotten the module must be returned to the DSE factory to have the module s code removed A charge is made for this procedure NB This procedure cannot be performed away from the DSE factory NOTE The PIN...

Page 107: ...edited Press the Tick button to edit the parameter The parameter begins to flash to indicate that the parameter is being edited Press the Instrumentation Scroll buttons to adjust the parameter to the...

Page 108: ...0 s Mains Under Voltage Trip 0 V Over Voltage Trip 0 V Under Frequency Trip 0 0 Hz Over Frequency Trip 0 0 Hz CT Primary 0 A CT Secondary 0 A Mains kW Rating 0 kW Mains kV Ar Rating 0 kW Bus Start Del...

Page 109: ...cedure NB This procedure cannot be performed away from the DSE factory NOTE The PIN is automatically reset when the editor is exited manually or automatically to ensure security Even if a module secur...

Page 110: ...in DSE8661 Bus Breaker and Mains Breaker controller x Functionality in DSE8661 Bus Breaker controller only x Functionality in DSE8661 Mains Breaker controller only Section Parameter As Shown On Displa...

Page 111: ...DSE8x10 modules Ensure all DSE8x10 module in the system has been fully commissioned using the DSE Four Steps to Successful Synchronising For more information see section entitled DSE 4 Steps to Succe...

Page 112: ...trol 9 1 2 METERING NOTE Failure of these steps results in incorrect power factor and kW calculations leading to problems load sharing if not corrected Check the metering on the DSE8661 and DSE8x10 is...

Page 113: ...ted on DSE8x10 after pre set number of attempts to start Check Wiring of fuel solenoid Fuel supply Battery supply Battery supply is present on the Fuel output of the module The speed sensing signal is...

Page 114: ...generator bus available LED is lit That the output configuration is correct to drive the generator bus switch and that all connections are correct Remember that the generator bus does not take load i...

Page 115: ...cted modem type Modem is configured to 9600 baud RS485 inoperative Check Connection cable Belden 9841 or equivalent 120 termination resistors are correctly fitted Baud rate of controller and of master...

Page 116: ...ration using the PC software it is vital that the configuration is first read from the controller before editing it This edited configuration must then be written back to the controller for the change...

Page 117: ...ule Type Plug Pack Part Number DSE8661 100 400 87 11 1 2 INDIVIDUAL PLUGS NOTE Terminals 15 to 19 are not fitted NOTE DO NOT CONNECT terminals 22 to 27 34 to 38 54 56 and 57 as they are not applicable...

Page 118: ...puts for use with the controller 2130 001 00 055 060 057 082 053 033 4 DSE2131 Ratiometric Input Expansion Module provides additional restive digital 0 10 V and 4 20 mA inputs for use with the control...

Page 119: ...nt of sale For full details of any applicable warranty refer to the original equipment supplier OEM 13 DISPOSAL 13 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT If you use electrical and electronic...

Page 120: ...This Page is Intentionally Left Blank 120...

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