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   1.  Read all instructions carefully before installing or operating any D.S. insert

   2.  You must install smoke and carbon monoxide detectors before you install or operate any 

        insert. Check your local codes, this installation must comply with their rulings.

   3.  Do not open bottom door to increase draft. It is designed only to empty ashes.

   4.  Never leave insert doors open when unattended

   5.  Do not hook up a coal insert to an aluminum type B gas vent. Use a code approved Class A     

        chimney liner with a 6” diameter that is 20’ high, minimum.

   6.  On all new installs connecting to an existing chimney liner, a level 2 chimney inspection must be 

        done by a Certified Chimney Sweep.

   7.  Clean chimney before installing insert. If there is creosote attached to the liner you could create a 

        serious chimney fire.

   8.  Never leave children unsupervised when they are in same room as insert. Provide a sturdy barrier 

        to keep children and pets a safe distance from the insert, or they could get severely burned.

   9.  Keep insert area clear from all combustible materials, gasoline, and other flammable vapors    

        and liquids.

 10.  Do not operate insert with fuel load door or ash removal door open.

 11.  Check the clearance to combustible walls and floors as shown on the UL Listing plate.

 12.  Do not allow anyone who is unfamiliar with the insert to operate it.

 13.  Spend some time with your insert to become well acquainted with the different settings and how 

        each will affect its burning patterns. It is impossible to state just how each setting will affect your 

        insert because of variations in each installation, and chimney drafts.

 14.  Be extremely careful when removing the ash pan. It can get very hot!

 15.  Do not install this insert in a mobile home or trailer.

 16.  Fasten chimney liner adapter to insert with at least 3 screws.

 17.  If this insert is installed in a factory built fireplace then fireplace must be listed per UL 127  

        or ULC S610.

Safety Instructions

2

Starting a Fire

   1.  When starting a fire, set hot air regulator and air wash to medium. Located at right side of Insert.

   2.  Open fire door and place wads of crushed paper in the firebox. Turn on blower, setting should be               

 on high. 

NOTE:

Never turn blower off while insert is in operation.

   3.  Put kindling on top of paper. NOTE: You can also buy Fire Starter Gel or Bricks made by Rutland 

 Products. www.rutlandproduct.com Or use charcoal briquettes.

   4.  Ignite paper or fire starter product.

   5.  Leave fire door open slightly until the smoke clears out. 

DO NOT

leave insert unattended with the fire 

 door open!

   6.  Once kindling is ignited add larger pieces of wood. After wood fire is well established add a 2” layer 

 of coal.

   7.  Once first layer of coal is glowing red add another 2” layer of coal. Repeat this until you have about 

 a 6” layer of glowing red coals. Don’t add too much coal at a time or you could smolder the fire. You 

 do not have an established fire until you have 6 inches of red coals on top of the grates.

   8.  If you have a coal hopper, you can now fill your hopper. The coal hopper holds approximately 20 lbs. 

 of coal, and has a burn time of 12-24 hours.

   9.  Once you have an established fire set your regulator, blower, and air wash to meet your needs, and reload 

 coal as needed. You can add 30 lbs. or more coal per feeding. Adjust hot air regulator and air wash 

 together. When one is on low they should both be on low. When one is on high they should both be 

 on high. If you experience coal gas explosions turn air wash to high.

Operation Instructions

All D.S. Fireplaces must be installed by a NFI Certified Technician

Summary of Contents for FP16

Page 1: ...NUAL Before you install or operate a DS Fireplace Insert you must Read all instructions carefully Install smoke and carbon monoxide detectors Do Not Discard This Manual Model FP16 This insert meets Test Standards UL 1482 ETLM 78 1 ULC S628 MADE IN USA By D S MACHINE SHOP ...

Page 2: ...15 Do not install this insert in a mobile home or trailer 16 Fasten chimney liner adapter to insert with at least 3 screws 17 If this insert is installed in a factory built fireplace then fireplace must be listed per UL 127 or ULC S610 Safety Instructions 2 Starting a Fire 1 When starting a fire set hot air regulator and air wash to medium Located at right side of Insert 2 Open fire door and place...

Page 3: ...unit 17 Equip your home with fire extinguishers carbon monoxide and smoke detectors 18 Do not burn garbage gasoline or any other flammable liquids in this insert 19 Do not burn insert over 600oF or warranty will be void Fireplace Insert Annual Maintenance After every burn season 1 Clean out firebox and ash pan area after each heating season 2 Replace any cracked or broken firebrick very important ...

Page 4: ... building codes It is not recommended to build a chimney on an addition that is lower than the main part of your house Never connect this unit to a chimney serving another appliance Should you have a problem with inadequate draft you should see page 11 Chimney Requirements Side View CAUTION Keep furnishings and other combustible materials away from the insert Liner Hookup To Insert You will need t...

Page 5: ... or any combustible materials may cause a fire 4 A noncombustible base must extent at least 16 beyond front of insert and 8 beyond each side of load and ash doors 5 Do not connect this unit to a chimney flue serv icing other appliances A 6 Class A chimney liner must extend from insert to top of chimney It is rec ommended to wrap liner with foil faced insulation to enhance performance of chimney Fi...

Page 6: ...sert do not tighten using 3 14 x 3 4 screws 4 Attach surround to insert 5 Determine the depth of your fireplace and where you want your insert placed You have a 2 adjustment see page 10 Set surround accordingly and tighten all screws You may want to consider putting card board or carpet on your hearth so you can slide insert back into place with out scratching hearth surface Once fireplace is in p...

Page 7: ...out firebox Remove two back brick on left side of firebox Remove back row of firebrick 11 gauge SS heat shield and the blanket insulation Take the 12 bolts out of blower cover plate located at the back of firebox Pull blower right into the firebox Disconnect wiring and remove blower from insert Access from back of unit Remove blower access panel from back of unit Remove 4 bolts that hold blower in...

Page 8: ... square stock welded to the right side baffle This will interlock your right and left baffle pieces 4 Do not push baffle the whole way to the back of insert yet 5 Now slide your insulation across the top from right to left You should have FP16 RBR FP16 BBI 73 4x101 4 FP16 LBR FP16 FLRBR FP16 FLLBR Hopper three pieces of insulation beside each other covering the top of the baffle Slide the top side...

Page 9: ...Steel Lever w wood handle FP16 HDH 2 Wood Door Handles for fire and ash doors XV WDH 1 Wood Shaker Bar Handle XV 05WH 2 Wood Handles for Air Wash and Hopper door XV 03WH 2 Metal Door Handle fire and ash doors XV FDH 2 Door Latches fire and ash doors XV DL 1 62 3 4 Rope Gasket fire door 34 GR 1 50 3 4 Rope Gasket ash door 34 GR 1 29 5 8 Rope Gasket hopper door 58 GR 1 Fire Door Glass XV GL 1 Blower...

Page 10: ...10 FP16 Measurements Oversized surround 46 wide x 34 high 42 30 8 25 c 17 minimum 19 maximum 27 5 30 75 24 8 25 c 30 24 5 27 5 30 75 Top View Right Side View Front View ...

Page 11: ...service is provided by a certified chimney sweep Check ash pit If it is too full empty it There might be a cracked chimney liner If so you need to reline chimney before further use of insert Make sure no other fuel burning devices are connected to the chimney impairing the draft Check chimney for possible down draft caused by taller surrounding trees or objects Problem 4 Odor from first fire Uncur...

Page 12: ...s determines affects the operation of the insert The owner is responsible for labor and costs to complete the repair The owner may at his option and with D S Stoves approval have the insert shipped to the factory for repair All labor and material costs for repair at the factory will be borne by D S Stoves The owner is responsible for all shipping costs Failure to follow installation and basic oper...

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