DROPSA VIP5 Pro User Operating And Maintenance Manual Download Page 2

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1. INTRODUCTION 

 

Thank you for purchasing the 

Dropsa 

VIP5 Pro controller  – controller –

 

The control device for Lubrication Systems

 

 

 

The Controller subject of this operating and maintenance manual is an evolution of the Vip5  Pro Atex  family of 

advanced lubrication control system. It maintains all its basic features and has additional functions and features such as 

the ability to directly switch on/off three-phase pump and other devices. This product is certificated for Equipment and 

protective systems intended for use in potentially explosive atmospheres that in  compliance with the ATEX Directive 

94/9 CE. 

 

It is possible to obtain the latest documentation by visiting our website

www.dropsa.com

  

This manual contains important operating and safety information for users of this product. It is essential that you carefully 

read this manual and conserve a copy with the product so that other users may consult it at any time. 

 

1.1 DEFINITION OF LUBRICATION AND STANDBY PHASE, LUBRICATION PHASE, AND LUBRICATION CYCLE  

 

In this manual the 

LUBRICATION PHASE

  and 

LUBRICATION CYCLE

  refer to the specific 

instances when the lubrication pump is operating 

to provide lubrication in a system.  

The 

LUBRICATION CYCLE

  is made up of: 

Cycle

 

Start

 -> 

Control

 of a sensor device -> 

Delay

 time 

to allow sensor device to stabilize ->  

Wait

  Time 

before another Cycle Start. This sub-cycle can be 

repeated as many times as required and the 

completion of this repetition is considered the 

LUBRICATION PHASE.

  Fig. 1 illustrates  this 

graphically. 

 

 

 

 

The 

STANDBY PHASE

 defines the interval between each 

LUBRICATION PHASE

 

2. PRODUCT MARKING 

 

On the door of 

VIP5 Pro controller   

is placed the label of Atex marking (fig. 2). 

 

2.1 

Legend of the ATEX marking

 

 

II

 

 Device Group: all areas at risk of explosion (not for 

use in underground mines and their above ground 

equipment) 

2GD

   The categories define which zones the devices 

may be used in. The classification states how frequently 

and in what concentration the ignitable mixture occurs. 

Furthermore, differentiation is made as to whether the 

hazard is due to gases, vapors and mists or due to dust. 

EEx d

 Identifier: define the electrical device. 

IIB+H2 

Explosion Group: device group II is sub-divided into Explosion Groups A, B or C. This classification is dependent on 

the typical material properties of the gases and vapors that occur. The hazard level of materials increases from Explosion 

Group IIA to IIC. 

T6

 Temperature class for inflammable gas. 

T 85°C

  Max surface temperature for combustible dust. 

IP65

 Protection grade 

ATTENTION:   Automatic Control device 

This control device is designed to automatically activate solenoid valve, motors, pumps and other 

control devices based on timer or other inputs. 

Failure to follow safety information may lead to serious personel injury. 

 

 

Fig.1  A Lubrication Phase can comprise of many Lubrication Cycles  

 

Cycle  

Start

 

Control  

 

 
 

  

 Delay 

 

 
 

Wait 

Lubrication Phase 

Lubrication Cycle 

Lubrication Cycle can be repeated 

    

 

Summary of Contents for VIP5 Pro

Page 1: ...e with C2163IE WK 41 14 EC Directive 06 42 TABLE OF CONTENTS 1 INTRODUCTION 2 MARKING PRODUCT 3 TECHNICAL CHARACTERISTICS 4 PRODUCT FEATURES 5 DESCRIPTION OF OPERATING PROCEDURES 6 INPUTS OUTPUTS 7 OP...

Page 2: ...eated as many times as required and the completion of this repetition is considered the LUBRICATION PHASE Fig 1 illustrates this graphically The STANDBY PHASE defines the interval between each LUBRICA...

Page 3: ...ng Separate remote output signalling for Minimum Level alarm and General Alarm conditions 4 20 mA continuous input level monitoring Ability to control line invertor valves for dual line systems with p...

Page 4: ...be repeated Specifically Cycle time determine how long to wait for the control signal before determining an alarm condition Control Type determines what kind of control signal Single Line Dual Line In...

Page 5: ...e SEP DUAL TIME DUALTIME PS Table 1 shows all the configurations with their associated devices On the terminal XM1 you can configure the device to connect PNP and NPN through the setting of a connecti...

Page 6: ...MOTOR MAXIMUM LEVEL INPUT MINIMUM LEVEL INPUT PULSE INPUT SUSPEND PS1 INPUT CYCLE SENSOR PS2 INPUT ANALOG LEVEL MIN LEVEL ALARM LINE 1 LINE 2 DUAL SEP COMMON ALARM TIME DUAL TIME PS C P P P PS1 INPUT...

Page 7: ...N Connections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 18 20 24 26 28 18 20 24 26 28 Connection without Ex Barrier Max Level Cycle Sensor Connection...

Page 8: ...ections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 17 19 23 25 27 17 19 23 25 27 Max Level Cycle sensor Connection without Ex Barrier Connection with...

Page 9: ...CERTIFIED SHOULD BE CONNECTED TO BARRIER XD 4 5 6 SIMPLE DEVICE 25 PNP 26 NPN DIGITAL INPUT PRESSURE SWITCH 2 INPUT 27 PNP 28 NPN XM3 3 IN ANALOG INPUT LASER PROBE 4 IN XM4 8 C FREE CONTACT MIN LEVEL...

Page 10: ...carry this power to M2 7 e M2 6 in according to polarity 5 Dual line command connections on M5 are configured for 24Vdc changeover valve If the changeover solenoid use different power supply remove c...

Page 11: ...toring pressure 2 pressure switch dual line Boost for cycle SEP 27 IN Input P 12 0 Vdc Inputs Vio 28 IN Input N 13 0 Vdc Inputs Vio Thermal protection Input for motor thermal protection alarm 29 IN In...

Page 12: ...250Vac resistive load Low alarm level 9 NC 10 NO 11 C SPST 3 A 250Vac resistive load General alarm 12 NC 13 NO 14 C SPST 3 A 250Vac resistive load Main pump control 15 NO 16 C SPST 3 A 250Vac resisti...

Page 13: ...circuit breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insula...

Page 14: ...Cycle status LED yellow Shows cycle control input condition Pump ON LED green Pump ON Pump OFF Stand by Alarm LED red ESC Exit from setup menu without saving changes BACK Previous Parameter or Settin...

Page 15: ...lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0 0...

Page 16: ...of Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cyc...

Page 17: ...MP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Pro controller starts the pump and must see that P1 switch...

Page 18: ...ALVE PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Pro controller will monitor input P1 to verify...

Page 19: ...EN BASIC EXTENDED All avvio il VIP5 Pro presenta un men BASIC che consente all operatore un rapido settaggio iniziale dell impianto Questo men molto utile per configurare i parametri principali di un...

Page 20: ...ne and not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is n...

Page 21: ...Maximum Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signallin...

Page 22: ...with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous paragraph 1...

Page 23: ...me parameter Check parameters are correct and the pump is operating correctly and can maintain pressure ALARM 07 NOT IN PRESS No Pressure switch detected within the timeout time Verify pump and pressu...

Page 24: ...one by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst The timing chart below shows how to interface the logic with your PLC 13 MAINTENANCE PROCEDURES VIP5 Pro Atex...

Page 25: ...20 Cod 75066 glands M25 Cod 39384 glands M16 Cod 75070 plugs M20 16 MOVING AND SHIPPING Use suitable padded packaging when shipping the Vip5 Pro and ensure that no damage has been sustained before rei...

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