background image

 

 

 

VIP5 Pro Controller   

Control system for small and medium size 

Lubrication Systems  

Software Version 3.0 

Version in compliance with Directive CE 94/9 (ATEX)

 

 

 

User Operating and Maintenance 

Manual  

 

Original text translation 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 II 2GD Exd IIB+H2 T6 IP65

 

Manual drawn up in accordance with                                                             C2163IE WK 41/14 

EC Directive 06/42    

 

    

                                

 

 

 

TABLE OF CONTENTS 

 

1.

 

INTRODUCTION 

2.

 

MARKING PRODUCT 

3.

 

TECHNICAL CHARACTERISTICS 

4.

 

PRODUCT FEATURES 

5.

 

DESCRIPTION OF OPERATING PROCEDURES 

6.

 

INPUTS/OUTPUTS 

7.

 

OPERATOR INTERFACE FRONT PANEL 

8.

 

OPERATING MODE 

9.

 

CYCLE MONITORING 

10.

 

SETUP PROGRAMMING 

11.

 

FIXING AND INSTALLATION DETAILS 

12.

 

PROBLEMS AND SOLUTIONS 

13.

 

TECHNICAL SPECIFICATIONS 

14.

 

DISPOSAL PROCEDURES 

15.

 

ORDERING INFORMATION 

16.

 

MOVING AND SHIPPING 

17.

 

OPERATING PRECAUTIONS 

 

Summary of Contents for VIP5 Pro

Page 1: ...e with C2163IE WK 41 14 EC Directive 06 42 TABLE OF CONTENTS 1 INTRODUCTION 2 MARKING PRODUCT 3 TECHNICAL CHARACTERISTICS 4 PRODUCT FEATURES 5 DESCRIPTION OF OPERATING PROCEDURES 6 INPUTS OUTPUTS 7 OP...

Page 2: ...eated as many times as required and the completion of this repetition is considered the LUBRICATION PHASE Fig 1 illustrates this graphically The STANDBY PHASE defines the interval between each LUBRICA...

Page 3: ...ng Separate remote output signalling for Minimum Level alarm and General Alarm conditions 4 20 mA continuous input level monitoring Ability to control line invertor valves for dual line systems with p...

Page 4: ...be repeated Specifically Cycle time determine how long to wait for the control signal before determining an alarm condition Control Type determines what kind of control signal Single Line Dual Line In...

Page 5: ...e SEP DUAL TIME DUALTIME PS Table 1 shows all the configurations with their associated devices On the terminal XM1 you can configure the device to connect PNP and NPN through the setting of a connecti...

Page 6: ...MOTOR MAXIMUM LEVEL INPUT MINIMUM LEVEL INPUT PULSE INPUT SUSPEND PS1 INPUT CYCLE SENSOR PS2 INPUT ANALOG LEVEL MIN LEVEL ALARM LINE 1 LINE 2 DUAL SEP COMMON ALARM TIME DUAL TIME PS C P P P PS1 INPUT...

Page 7: ...N Connections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 18 20 24 26 28 18 20 24 26 28 Connection without Ex Barrier Max Level Cycle Sensor Connection...

Page 8: ...ections Insert the commoning multiple bar as below Max Level Min Level Pulse Input Suspend PS 1 PS 2 17 19 23 25 27 17 19 23 25 27 Max Level Cycle sensor Connection without Ex Barrier Connection with...

Page 9: ...CERTIFIED SHOULD BE CONNECTED TO BARRIER XD 4 5 6 SIMPLE DEVICE 25 PNP 26 NPN DIGITAL INPUT PRESSURE SWITCH 2 INPUT 27 PNP 28 NPN XM3 3 IN ANALOG INPUT LASER PROBE 4 IN XM4 8 C FREE CONTACT MIN LEVEL...

Page 10: ...carry this power to M2 7 e M2 6 in according to polarity 5 Dual line command connections on M5 are configured for 24Vdc changeover valve If the changeover solenoid use different power supply remove c...

Page 11: ...toring pressure 2 pressure switch dual line Boost for cycle SEP 27 IN Input P 12 0 Vdc Inputs Vio 28 IN Input N 13 0 Vdc Inputs Vio Thermal protection Input for motor thermal protection alarm 29 IN In...

Page 12: ...250Vac resistive load Low alarm level 9 NC 10 NO 11 C SPST 3 A 250Vac resistive load General alarm 12 NC 13 NO 14 C SPST 3 A 250Vac resistive load Main pump control 15 NO 16 C SPST 3 A 250Vac resisti...

Page 13: ...circuit breaker that is easy accessible must be used in the wiring of the pump Ensure the break contact has a contact distance of at least 3 mm The power connections and pump must have armoured insula...

Page 14: ...Cycle status LED yellow Shows cycle control input condition Pump ON LED green Pump ON Pump OFF Stand by Alarm LED red ESC Exit from setup menu without saving changes BACK Previous Parameter or Settin...

Page 15: ...lubrication Phase determined by Cycle Counter CYCLE Cnt 1 PAUSE Cnt 0 The Lubrication Phase is Suspended if no external signals are recieved within a time specified by the suspend Timer SUSPEND T 0 0...

Page 16: ...of Lubrication Phases Note that if Each Lubrication Phase comprises two or more Lubrication Cycles then the total cycles performed will be equal to the Lubrication Cycles multiplied by the Prelube Cyc...

Page 17: ...MP POWER POWER RESET BUTTON Fig 10 Fig 9 1 DL DUAL LINE Dual Line cycles generally use two pressure switches connected to P1 and P2 The VIP5 Pro controller starts the pump and must see that P1 switch...

Page 18: ...ALVE PUMP MINIMUM LEVEL ULTRASENSOR P1 POWER Fig 12 Fig 11 3 PS PRESSURE SWITCH Pressure switch monitoring is typically used in injector system The VIP5 Pro controller will monitor input P1 to verify...

Page 19: ...EN BASIC EXTENDED All avvio il VIP5 Pro presenta un men BASIC che consente all operatore un rapido settaggio iniziale dell impianto Questo men molto utile per configurare i parametri principali di un...

Page 20: ...ne and not a pressure spike 0s 2min X X X X X With FLOW mode time that alarm condition must exist before being reported X SUSPEND T 1s In Pulse Mode will suspend the Lubrication Phase if a signal is n...

Page 21: ...Maximum Flow Setting 0 0 6000 X ALARM Standard How REMOTE ALARM is managed X X X X X X X X Relay is powered off during alarm Standard Relay is powered On during alarm Inverted Coded alarm is signallin...

Page 22: ...with high levels of vibration or in the vicinity of flammable substances Always use the four fixing points as indicated in the diagram For installation use the holes shown in the previous paragraph 1...

Page 23: ...me parameter Check parameters are correct and the pump is operating correctly and can maintain pressure ALARM 07 NOT IN PRESS No Pressure switch detected within the timeout time Verify pump and pressu...

Page 24: ...one by pulsing the alarm relay in 500ms bursts with a 2000ms gap between each signal burst The timing chart below shows how to interface the logic with your PLC 13 MAINTENANCE PROCEDURES VIP5 Pro Atex...

Page 25: ...20 Cod 75066 glands M25 Cod 39384 glands M16 Cod 75070 plugs M20 16 MOVING AND SHIPPING Use suitable padded packaging when shipping the Vip5 Pro and ensure that no damage has been sustained before rei...

Reviews: