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1. INTRODUCTION

 

 

This user and maintenance manual refers to the VIP

4

Air air/oil lubrication system. 

This  manual  should  be  conserved  in  such  a  way  that  it  remains  undamaged  over  time  and  is  readily  available  to  personnel 
needing to consult it. 
Further  copies  of  this  manual,  updates  or  clarifications  can  be  obtained  by  directly  contacting  the  Technical  Sales  Office  at 
Dropsa. 
The manufacturer reserves the right to update the product and/or the user and maintenance manual without the obligation to 
revise previous versions. It is however, possible to contact the Technical Sales Office for the latest revision in use, or to consult 
our web site at 

http://www.dropsa.com

The  use  of  the  equipment  referred  to  in  this  manual  must  be  entrusted  to  qualified  personnel  with  a  basic  knowledge  of 
mechanics, hydraulics and electrical systems. 
It is the responsibility of the installer to use tubing suitable for the system; the use of inadequate tubing can cause problems 
with the pump, injury to persons and create pollution. 
Loosening  of connections  can  cause  serious  safety  problems;  carry  out  a  check  before  and  after installation  and,  if necessary 
retighten them. 
Never exceed the maximum working pressure values permitted for the panel and the components connected to it. 
Before any maintenance or cleaning operation disconnect the power supply, close off the air supply and discharge the pressure 
from inside the equipment and the tubing connected to it. 
Do  not  subject  the  panel,  the  connections,  the  tubing  or  parts  under  pressure  to  violent  impacts;  damaged  tubing  or 
connections are dangerous and should be immediately replaced. 
After long periods of inactivity check air tightness of all parts subjected to pressure. 
Personnel must use personal protection equipment, clothing and tools adequate for the location and the use of the panel both 
during its operation and during maintenance operations. 
The  panel,  and  any  accessories  mounted  on  it,  should  be  carefully  checked  immediately  on  receipt  and  in  the  event  of  any 
discrepancy or complaint the Dropsa SpA Sales department should be contacted without delay. 
Dropsa  SpA  declines  to  accept  any  responsibility  for  injuries  to  persons  or  damage  to  property  in  the  event  of  the  non-
observance of the information presented in this manual. 
Any modification to component parts of the system or the different destination of use of this system or its parts without prior 
written  authorization  from  Dropsa  SpA  will  absolve  the  latter  from  any  responsibility  for  injury  to  persons  and/or  damage  to 
property and will release them from all obligations arising from the guarantee. 

 
 

2. GENERAL DESCRIPTION 

 

The 

VIP

4

Air 

panel is to be utilized for ‘on mandrel’ applications and machine tools. 

Designed for high performance at a low cost, it is distinguished by its compactness. 
The system is composed of a central unit which controls and manages the entire system.  
The central unit regulates and controls the functioning of the modular doses and mixers, which are composed of pneumatically 
controlled mini-pumps and the mixer bases. The mini-pumps can be fitted with a series of spacers in order to vary the flow rate 
so as to cover a wide range of needs. Integrated inside the mixer base is a flow control, which is utilized by the central unit to 
verify the correct functioning of the equipment. 
The modular design of the system makes it extremely versatile; up to a maximum of 

8

 mixer bases can be installed. 

The high technology utilized in this system permits a total control of the lubrication combined with a simplicity of installation 
without resorting to superfluous connections. 

 
 

3. IDENTIFICATION OF THE MACHINE 

 
A yellow plate showing the product code, the supply voltage and the basic characteristics is mounted on the front of the oil tank. 
 

Summary of Contents for VIP4Air Series

Page 1: ...NERAL DESCRIPTION 3 PRODUCT MACHINE IDENTIFICATION 4 TECHNICAL SPECIFICATIONS 5 MACHINE COMPONENTS 6 UNPACKING AND INSTALLING THE MACHINE 7 INSTRUCTIONS FOR USE 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 OPERATING HAZARDS 15 PRECAUTIONS 16 WARRANTY INFORMATION 17 DECLARATION OF COMPLIANCE WITH STANDARDS 18 DROPSA LO...

Page 2: ...uate for the location and the use of the panel both during its operation and during maintenance operations The panel and any accessories mounted on it should be carefully checked immediately on receipt and in the event of any discrepancy or complaint the Dropsa SpA Sales department should be contacted without delay Dropsa SpA declines to accept any responsibility for injuries to persons or damage ...

Page 3: ...ly and a solenoid valve which can block the air flow the VIP4Air panel manages and controls the entire lubrication process the time intervals the lubrication flow rate the air pressure and the oil level In addition it provides for priming cycles air venting Pneumatic Mini pump The mini pumps employed are particularly small and are installed on the mixer bases They can be fitted with a range of spa...

Page 4: ...cal connection completely integrated into the mixer base with the VIP4Air panel mounted on the central unit Where an anomaly occurs this is detected by the central unit which signals the error The functioning is also indicated by an LED mounted on the base itself When the VIP4Air starts a lubrication cycle the LED located on the mixer base illuminates ON until the end of the lubrication cycle Duri...

Page 5: ...es for Ø6 mm bolts 6 3 MOUNTING THE MINI PUMPS ON THE MIXER BASES for replacement or augmenting The mini pumps are mounted on the mixer bases utilizing two securing screws Particular attention should be paid to the correct positioning of the o rings between the mini pump and the mixer base see diagram below 6 4 MOUNTING THE DOSER ASSEMBLY ON THE PUMP for replacement or augmenting To install a new ...

Page 6: ...ns Note The female connector is purchased separately see Accessories N B After all connections have been completed ensure the tubing and cables are protected from impacts and are suitably secured 7 INSTRUCTIONS FOR USE 7 1 STARTING THE VIP4Air PANEL Before using the VIP4Air panel it is necessary to carry out some preliminary checks check the integrity of the equipment check that the electrical and...

Page 7: ...he pump The range of regulation is 0 0 9 9 seconds Enter the desired values using the and keys 1 5 s Pause cycle Interval of time between one lubrication cycle and the next The count commences when the delivery of lubricant is confirmed Range of regulation is 00 00 99 59 minutes Enter the desired values using the and keys User discretion Inversion of solenoid command Relay function 1 for NC 0 for ...

Page 8: ... out Priming verifying the delivery of lubricant at the outlet o Flow sensor defective Check the sensor electrical connections or replace it o Check the oil level in the tank o Check the pressure on the display and regulate it on the external reducer To facilitate the operation press and hold down the key to freeze the air pressure display The alarm depends on the value entered during set up o Che...

Page 9: ...isconnected before undertaking any maintenance tasks 10 DISPOSAL During the maintenance of the machine or in the event of its being scrapped do not discard polluting components in the environment Refer to local regulations for their correct disposal At the time of final disposal of the machine it is necessary to destroy the identification plate and all other documentation 11 ORDERING INFORMATION V...

Page 10: ...10 15 DIMENSIONS Number of elements Height A mm Weight Kg 1 331 3 8 2 359 4 3 3 387 4 8 4 415 5 3 5 448 5 8 6 471 6 3 7 499 6 8 8 527 7 3 Tube Air input Tube Ø 6 ...

Page 11: ... out the replacement of the mini pumps empty the tank of lubricant 15 CONTRAINDICATIONS The VIP4Air panel does not have any particular contraindications except for the following points The operator coming into contact with fluid due to breakage opening of supply tubing The operator must be furnished with suitable personal protection clothing equipment Abnormal posture Take note of the indications ...

Page 12: ...IP4AIR è conforme alle condizioni previste dalle Direttive CEE has been constructed in conformity with the Directives Of The Council Of The European Community on the standardization of the legislations of member states a été construite en conformité avec les Directives Du Conseil Des Communautes Europeennes Entsprechend den Richtlinien des Rates Der Europäischen Union für die Standarisierung der L...

Page 13: ...uk dropsa com Dropsa do Brazil Ind E Com Ltda Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerling Hts Mi Us USA Tel 1 586 566 1540 Fax 1 586 566 1541 E mail salesusa dropsa com Dropsa Lubrication Systems Nr 8 Dongxing Road Songjiang Industrial Zone Shanghai Co Ltd Tel 86 021 67740275 Fax 86 021 ...

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