background image

 

 

 
7. INSTRUCTIONS FOR USE 

 

7.1   Manual SMART2 

When the unit is equipped with the manual system, located on the frontal side panel you find the 

PUMP-ON 

indicator 

which is on when the pump is operating. Remote control is via external timer or PLC.  

Warning:

 

Manual control device cannot be used through a direct control but must be operated through 

a deck or an electronic circuit with a max power absorption of 400mA. 

 

7.2   Automatic SMART2 

When the unit is equipped with an automatic control, all the pump functions and checks are carried out 
through the built-in 

VIP2004

 controller, alarms and external signals included. Timers are also controlled by the 

system. For details about machine operation, please refer to par. 7.4. 

 

7.3   Machine operations 

      
     7.3.1  Prior to machine start-up 

 

Verify the unit is undamaged. 

 

Check that hydraulic and electric connections have been carefully carried out.  

 

Refill the reservoir with compatible lubricant. 

 

Verify the voltage: MAX 220VAC. 

 

RESERVOIR REFILL 

Use ONLY compatible lubricant and refill the reservoir by means of the oil refill plug provided with a filter. Do 
not pour lubricant directly into the reservoir without using this oil refill plug. 

 

     7.3.2   Machine start-up 

In order to avoid damage to the machine, the unit must start operating at a minimum working temperature of 
+5°C (+41°F). 

 

 

Switch ON the unit. 

 

Verify unit start-up. 

 

Verify piping are air-bubble-free. 

 

Adjust pressure.  

 

Set-up machine parameters. 

 

Verify machine correct operation: pump must carry out lubrication correctly and according  

     to parameters setup. 

 
 

AIR VENTING 

Pump well-functioning is not affected by presence of air in the system. However, it is advisable to vent air by 
starting the pump until lubricant comes out air-bubbles-free.  (It is recommended to avoid pump operation 
when lubricant is below the minimum level). 

 
 

PRESSURE REGULATION 

Pressure can be verified via manometer. It is possible to regulate pressure by acting on the screw located on 
the frontal side of the baseplate. 

⇒ 

To increase pressure: turn the screw clockwise. 

⇒ 

To decrease pressure: turn the screw anticlockwise. 

 
 
 

 
 

 
 
 
 
 

 

In case of doubts as to correct machine functioning, it is recommended to contact
our Eng. Dept. to request testing procedures. 

Summary of Contents for SMART2

Page 1: ...HE MACHINE 7 INSTRUCTIONS FOR USE 8 TROUBLESHOOTING 9 MAINTENANCE PROCEDURE 10 DISPOSAL 11 ORDERING INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORTATION 14 OPERATING HAZARDS 15 PRECAUTIONS 16 WARR...

Page 2: ...tion cycles lubrication will be described in paragraph 2 1 2 necessary to vent air from the pump and check lubrication functions Prelube takes place on POWER ON on RESET Any time new parameters are se...

Page 3: ...66 gals By pass Calibration 25 bar 367 5 psi Pressure Switch calibration 18 bar 264 6 psi Insulation Class B Rotation direction clockwise Revolutions min 2900 3500 2900 Max working time in continuous...

Page 4: ...serial On the front panel there are Push button for manual control MANUAL LED indicator for PUMP ON 5 1 AUTOMATIC SMART2 VIP2004 Controller located under the cover of automatic SMART2 allows pump tot...

Page 5: ...d the unit Do not install the unit in aggressive or explosive inflammable environments or on vibrating surfaces To install the pump use only the supplied bracket provided with two holes for 6 mm 0 2 i...

Page 6: ...n terminal M2 Furthermore it is also shown how to change the type of connection indipendent or serial for the pressure switch and electric level contact by acting on the jumper located on the electron...

Page 7: ...each time the bridge is removed and then put back in place In order to make a complete reset of the machine remove the bridge and switch off the machine 6 4 4 PRECAUTIONS TO BE TAKEN DURING CONNECTING...

Page 8: ...ubricant and refill the reservoir by means of the oil refill plug provided with a filter Do not pour lubricant directly into the reservoir without using this oil refill plug 7 3 2 Machine start up In...

Page 9: ...UBE X 2 TIMER 00m05s STOP STANDBY 01m00s setup start PRELUBE X 3 TIMER 00m05s STOP PRELUBE will be carried out only when prelube cycles are set PRELUBE 0 Whether prelube has been completely carried ou...

Page 10: ...NLY for PS To modify DELAY Time for pump OFF To modify LUBE Cycle To modify WAIT Time between two or more lube cycles Note this parameter is displayed only if Lube or Prelube 1 To select START mode sy...

Page 11: ...continuous service 01s 16m39s 00m 05s START IN LUBRIC START MODE It allows to choose how to start the working session START IN STANDBY START IN LUBRIC Norm Open Alarm It allows to choose the type of a...

Page 12: ...nds ALARM 01 TIMER FAULT Internal process error during lube by timer ALARM 02 PX VENT FAILED At the beginning of lube by PS it was detected that the system has not vented air ALARM 04 PS PRESSURE ALAR...

Page 13: ...ure that the identification label and all the other relative documents are also destroyed 11 ORDERING INFORMATION 11 1 MANUAL SMART2 11 2 AUTOMATIC SMART2 PART N DESCRIPTION 3600240 SMART2 ELECTRO PUM...

Page 14: ...manual 3600904 Motor unit for SMART2 110V 60Hz automatic and manual 3600905 Motor unit for SMART2 220V 50Hz automatic and manual 6770033 Transparent reservoir 3 litres 0 66 gals 3292053 Manometer 60...

Page 15: ...any intervention check the absence of residual pressure in any branch of the lubricant circuit as it may cause oil sprays when disassembling components or fittings Noise Pump does not produce excessi...

Page 16: ...paid receipt of subject product to an authorized Dropsa Sales Service location we will then either repair or replace such product s at out option and if determined to be a warranted defect we will per...

Page 17: ...red in conformance with the EUROPEAN COMMUNITY DIRECTIVE relating to machines 98 37 EC 91 368 EEC low voltage BT 73 23 EEC Has been manufactured in conformance with the following technical harmonised...

Page 18: ...el 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com Dropsa S p A Via B Croce 1 20090 Vimodrone MI Italy Tel 39 02 250 79 1 Fax 39 02 250 79 767 E mail sales dropsa it Export E mail vend...

Reviews: