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8.  Problems and Solutions 

Below is a troubleshooting table where the main faults, probable causes and possible solutions to 
be carried out immediately are indicated (contact Dropsa). 
In the event of doubts and/or irresolvable problems, do not search for the fault disassembling 
parts of the pump, but rather contact the Dropsa Technical Office. 
 

TROUBLESHOOTING TABLE 

FAULT 

CAUSE 

REMEDIAL ACTION TO BE TAKEN 

The  pump  works  but  lubrication 
does not arrive at the lubrication 
points. 

Lines disconnected. 

Check  the  condition  of  the  lines  and  the 
relative  connections  to  the  fittings.  Replace 
worn lines. 

The lubricant is distributed to the 
lubrication  points  in  irregular 
doses. 

The 

pump 

is 

not 

properly 

connected to the lubrication points. 

Check the dosages with the system diagram. 

The  pump  does  not  dispense  the 
correct quantity of lubricant. 

Air bubbles in the hydraulic control 
circuit. 

Use the bleed screw located on the  upper part 
of the pump to eliminate the air. 

The  pump  does  not  dispense 
lubricant. 

The reservoir is empty. 

Replace the cartridge. 

Air bubbles in the lubricant. 

Disconnect  the  primary  pipeline  from  the 
connection  to  the  pump.  Activate  the  pump 
according to the operating cycle until lubricant 
comes  out  of  the  connection  without  any  air 
bubbles. 

Air bubbles in the hydraulic control 
circuit. 

Use the bleed screw located on the  upper part 
of the pump to eliminate the air. 

Use of unsuitable lubricant. 

Replace  the  inserted  cartridge  with  one  with 
suitable grease. 

 

 

 

 

Operation may only be carried out by Dropsa specialised personnel. 

9. Maintenance Procedures  

 

The pump does not require special tools for any check and/or maintenance operations. In any 
case, it is recommended to use suitable equipment and personal protective equipment (gloves, 
protection goggles, etc.) that in good condition in accordance with applicable regulations to avoid 
injury or damage to parts of the pump. 
The unit has been designed and built in such a way that it requires a minimum level of required 
maintenance. Nevertheless, it is recommended to always keep the body of the equipment clean 
and periodically check the tube joints in order to be able to readily detect any leaks. 

 

ATTENTION:  Make  sure  that  hydraulic  feed  is  disconnected  prior  to  any  maintenance  or  cleaning 

operation. 

Summary of Contents for 3414100

Page 1: ...ontrolled pump for oil Operation and maintenance manual Original instructions DropsA products can be purchased at DropsA branches and authorised distributors go to www dropsa com contact or write to s...

Page 2: ...___ 7 7 Instructions for use_________________________ 8 7 1 Measures to be taken prior to start up______ 8 7 2 Lubricant Filling ________________________9 7 3 Flow capacity adjustment _______________1...

Page 3: ...equesting it from the Sales Technical Office or online at http www dropsa com This manual must be read carefully and kept so that it is always available to the operators who want to consult it 2 GENER...

Page 4: ...4 3 Product Identification A label is located on the pump reservoir that indicates the product part number the power supply voltages and the basic features...

Page 5: ...Type G1 4 Lubricant outlet connection Type G1 4 Operating Temperature C F 10 70 14 158 Storage temperature C F 30 90 22 194 Net weight Kg lb 7 15 4 Relative humidity 90 Cartridge capacity g lb 400 0 8...

Page 6: ...in components are indicated that make up the pump in the various versions accessories and related options STANDARD PUMP COMPONENTS 1 Piston 4 Lubricant filling and bleeding 2 Adjustment screw and lubr...

Page 7: ...ily accessible Leave at least 100 mm 3 94 in as a perimeter distance with respect to other equipment or barriers to prevent access to the pump Assemble the pump at labourer height in order to prevent...

Page 8: ...list of recommended lubricants Never ignore health hazards and always follow sanitary regulations Always use suitable piping for the operating pressure Check the integrity of the pump Ensure that the...

Page 9: ...ows Cartridge Pump Step1 Unscrew the reservoir from the base Step2 pull the reservoir rod upward Step3 Remove the cartridge cap Step4 Insert the cartridge in the reservoir Step5 Remove the cartridge t...

Page 10: ...3 Flow capacity adjustment For the adjustment of the flow rate you must proceed as follows Unscrew the locking nut Tighten or loosen the adjustment screw to achieve the desired flow rate see diagram b...

Page 11: ...the cartridge Air bubbles in the lubricant Disconnect the primary pipeline from the connection to the pump Activate the pump according to the operating cycle until lubricant comes out of the connectio...

Page 12: ...onnel and all personnel in charge of the MACHINE to strictly adhere to the warnings indicated on the following pages CHECK FREQUENCY INTERVAL INTERVENTION Attachment of the lines After the first 500 h...

Page 13: ...RT NUMBER RESERVOIR 0152703 EXHAUST AIR SCREW 3230103 GREASE NIPPLE 0022021 GASKET 0018957 DropsA S p A will not be held liable for any worsening of the pump s performance or for damage caused by the...

Page 14: ...d Noise The equipment does not emit noise exceeding 70 dB A ATTENTION The warnings on risks using a lubricant pump implies must be carefully read The user must be familiar with operation through the O...

Page 15: ...he machine See the PPE regulation on proper use according to regulations in force Use of unsuitable lubricant The characteristics of the lubricant are indicated both on the pump and in this Operation...

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