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MOTOR BODY

 

 

 

 

POS.  QTY. 

DESCRIPTION 

2  Elbow 1/8 X 8 

1  Cylinder plug Ø 65 mm. (2.5 in.) 

2  O-ring 3225 

1  M10 nut 

1  Piston 

2  Piston washer 

1  Motor cylinder Ø 16 mm. (2.5 in.) 

1  Recirculation pipe 

1  Upper stem 

11 

1  Lower stem 

12 

1  O-ring 115 

13 

1  Upper stem guide 

14 

2  O-ring 3075 

15 

1  Exchanger body 

16 

1  Motor body 

17 

2  Inverter plate 

18 

2  Cylinder 

19 

2  Spring 

20 

2  Spring support plug 

21 

2  M 4 screw 

22 

1  Fork 

23 

1  O-ring 2018 

24 

1  Inverter plate 

25 

1  O-ring 2125 

26 

1  Exchanger body 

27 

1  Silencer 

28 

1  M 5 screw 

29 

1  Guide bushing 

30 

1  Gasket 

31 

1  Closing flange 

32 

1  Seeger Diam: 24mm 

33 

1  M5 grub screw 

 

 

OVERHAULING THE MOTOR UNIT 

 

After removing the pumping unit as described above, secure the motor body (16) in a vice and remove the two spring pins 

(51) using an appropriate awl. Undo the conjunction nut (59) and the complete dip pipe. Undo the screws (28) and the 

fittings (1) and remove the exchanger (26). Using a suitable pipe bender, unscrew the cylinder (7), locking it in place at the 

height of the part (2) and remove the cylinder. Remove the piston (5) unscrewing the nut (4). Check the state of wear of the 

cylinder and the piston. Remove the upper stem guide (13). Remove the two inverter units (20-19-18-17). Remove the stem 

(9-11-15). Check the state of wear and sliding of the part (15). Remove the Seeger ring (32) and slide out the parts 31-30-29-

14. Check the state of wear. Check the exchanger unit. Undo the screws (21), remove the fork (22) and check the plate (24). 

WARNING! If disassembling the motor, we recommend replacing all the gaskets (see KIT). To reassemble the motor, carry out 

the operations described above in reverse. 

 

GREASE GUN COMPLETE WITH SINGLE JOINT 

- OPERATING PRESSURE: 350 - 400 bar (5145 - 5880 psi) 

 

Summary of Contents for 1524175 Series

Page 1: ...S AND SOLUTIONS 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION AND DIMENSIONS 12 HANDLING AND TRANSPORT 13 PRECAUTIONS FOR USE 14 CONTRAINDICATIONS OF USE http www dropsa com Manual drafted in compliance with Directive EC 42 06 C2025IE WK 01 12 http www dropsa com Via Benedetto Croce 1 Vimodrone MILAN IT t 39 02 250791 Dropsa products can be purchased at Dropsa branches and authorise...

Page 2: ...struction and highly reliable pump made up of a pneumatic motor and a pumping rod with steel piston Comes with grease gun follower plate and barrel cover They can be used in all types of industries as lubrication pumps reservoir filling pumps and decanting pumps They come with hose and spray gun and are used to fill lubricators or small reservoirs 3 IDENTIFYING THE MACHINE A label is located on th...

Page 3: ...ve the pumping element 52 or 53 or 54 depending on the pump model Carefully clean all the parts POS QTY DESCRIPTION 50 1 Conjunction nut 51 3 Spring pin Ø 4 mm 0 15 in 52 1 Dragging rod 480 mm 18 9 in 53 1 Dragging rod 740 mm 29 1 in 54 1 Dragging rod 940 mm 37 in 55 1 Extension 480 mm 18 9 in 56 1 Extension 740 mm 29 1 in 57 1 Extension 940 mm 37 in 58 1 Pressure by pass valve spring 59 1 Pressur...

Page 4: ...o spring pins 51 using an appropriate awl Undo the conjunction nut 59 and the complete dip pipe Undo the screws 28 and the fittings 1 and remove the exchanger 26 Using a suitable pipe bender unscrew the cylinder 7 locking it in place at the height of the part 2 and remove the cylinder Remove the piston 5 unscrewing the nut 4 Check the state of wear of the cylinder and the piston Remove the upper s...

Page 5: ...xplosive flammable environments or on parts subject to vibration 1 position the grease drum on the carriage after fixing the base of the carriage to the column using the sliding housing 2 insert the grease pusher disc into the drum and close the drum using the cover sliding it on the column after having removed if necessary the handle 3 tighten the cover using the handles centring the drum with re...

Page 6: ...t consequently decreases The pump starts up until the set pressure value is restored 8 PROBLEMS AND SOLUTIONS TROUBLESHOOTING TABLE FAULT CAUSE SOLUTION The pneumatic motor does not work The pneumatic motor woks but does not pump the product The pump does not maintain pressure Problems with the air supply line Pumping rod locked Internal breakage No lubricant in the drum The suction is clogged by ...

Page 7: ...l Upon demolition of the machine the identification label and any other document must be destroyed 11 ORDERING INFORMATION AND DIMENSIONS Kit code Description 1524175 Kit for 20 kg 44 lb drum made up of pump drum cover gun 1 5 m 59 in hose 59 in Spare parts code Description 1524344 50 1 ratio pneumatic pump 3132485 Dip pipe kit figure on page 3 positions 50 70 3132486 Dip pipe kit gaskets 3132487 ...

Page 8: ...MENDATIONS During the maintenance phases and in any case during operations the operators should use personal protection equipment such as gloves eye protection and protective clothing WARNING USING THE PUMP TO TRANSFER AND TRANSPORT FLAMMABLE AND CORROSIVE LIQUIDS IS PROHIBITED The noise produced by operation of the pump detected in accordance with the provisions of machine directive 89 392 EEC is...

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