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Once the pumps have been inserted in the drums and after connecting them to the pipes complete with distribution guns, 

they can be started up following the procedures described below. 

This procedure requires simple operations which, in designing the machine and, more precisely, the grease and oil transport 

line, took into consideration the work execution methods that the operators carry out in the various phases of lubrication 

and greasing, oil top-off, etc. 

 

 

Opening the compressed air valve, the pump starts up and the entire oil/grease output pipe pressurises until 

reaching the set adjustment value. Once this value has been reached, the pump stops 

 

Acting on the oil/grease output gun, the product is delivered and the pressure in the circuit consequently decreases. 

The pump starts up until the set pressure value is restored. 

 

8. PROBLEMS AND SOLUTIONS 

 

TROUBLESHOOTING TABLE 

FAULT 

CAUSE 

SOLUTION 

 

The pneumatic motor 

does not work. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The pneumatic motor 

woks but does not pump 

the product 

 

 

 

 

The pump does not 

maintain pressure. 

 

 

Problems with the air supply 

line. 

 

 

 

 

Pumping rod locked 

 

 

 

 

 

Internal breakage 

 

 

 

 

 

 

 

No lubricant in the drum 

 

 

The suction is clogged by 

impurities 

 

 

 

Wear of valves or gaskets. 

 

 

 

Wear of valves or gaskets. 

 

 

 

Check the air supply connections. 

Check the air handling unit. 

 

 

 

Disconnect the rod and ensure that 

it slides freely, otherwise 

disassemble and clean it. 

 

 

Disconnect the rod and ensure that 

the motor works, otherwise 

disassemble and clean it and replace 

any damaged parts. 

 

 

Fill or replace the drum 

 

 

 

Disassemble the rod and clean it 

internally. 

 

 

 

Disassemble the rod, clean it 

internally and replace the worn 

components. 

 

 

Disassemble the rod, clean it 

internally and replace the worn 

components. 

Summary of Contents for 1524175 Series

Page 1: ...S AND SOLUTIONS 9 MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDERING INFORMATION AND DIMENSIONS 12 HANDLING AND TRANSPORT 13 PRECAUTIONS FOR USE 14 CONTRAINDICATIONS OF USE http www dropsa com Manual drafted in compliance with Directive EC 42 06 C2025IE WK 01 12 http www dropsa com Via Benedetto Croce 1 Vimodrone MILAN IT t 39 02 250791 Dropsa products can be purchased at Dropsa branches and authorise...

Page 2: ...struction and highly reliable pump made up of a pneumatic motor and a pumping rod with steel piston Comes with grease gun follower plate and barrel cover They can be used in all types of industries as lubrication pumps reservoir filling pumps and decanting pumps They come with hose and spray gun and are used to fill lubricators or small reservoirs 3 IDENTIFYING THE MACHINE A label is located on th...

Page 3: ...ve the pumping element 52 or 53 or 54 depending on the pump model Carefully clean all the parts POS QTY DESCRIPTION 50 1 Conjunction nut 51 3 Spring pin Ø 4 mm 0 15 in 52 1 Dragging rod 480 mm 18 9 in 53 1 Dragging rod 740 mm 29 1 in 54 1 Dragging rod 940 mm 37 in 55 1 Extension 480 mm 18 9 in 56 1 Extension 740 mm 29 1 in 57 1 Extension 940 mm 37 in 58 1 Pressure by pass valve spring 59 1 Pressur...

Page 4: ...o spring pins 51 using an appropriate awl Undo the conjunction nut 59 and the complete dip pipe Undo the screws 28 and the fittings 1 and remove the exchanger 26 Using a suitable pipe bender unscrew the cylinder 7 locking it in place at the height of the part 2 and remove the cylinder Remove the piston 5 unscrewing the nut 4 Check the state of wear of the cylinder and the piston Remove the upper s...

Page 5: ...xplosive flammable environments or on parts subject to vibration 1 position the grease drum on the carriage after fixing the base of the carriage to the column using the sliding housing 2 insert the grease pusher disc into the drum and close the drum using the cover sliding it on the column after having removed if necessary the handle 3 tighten the cover using the handles centring the drum with re...

Page 6: ...t consequently decreases The pump starts up until the set pressure value is restored 8 PROBLEMS AND SOLUTIONS TROUBLESHOOTING TABLE FAULT CAUSE SOLUTION The pneumatic motor does not work The pneumatic motor woks but does not pump the product The pump does not maintain pressure Problems with the air supply line Pumping rod locked Internal breakage No lubricant in the drum The suction is clogged by ...

Page 7: ...l Upon demolition of the machine the identification label and any other document must be destroyed 11 ORDERING INFORMATION AND DIMENSIONS Kit code Description 1524175 Kit for 20 kg 44 lb drum made up of pump drum cover gun 1 5 m 59 in hose 59 in Spare parts code Description 1524344 50 1 ratio pneumatic pump 3132485 Dip pipe kit figure on page 3 positions 50 70 3132486 Dip pipe kit gaskets 3132487 ...

Page 8: ...MENDATIONS During the maintenance phases and in any case during operations the operators should use personal protection equipment such as gloves eye protection and protective clothing WARNING USING THE PUMP TO TRANSFER AND TRANSPORT FLAMMABLE AND CORROSIVE LIQUIDS IS PROHIBITED The noise produced by operation of the pump detected in accordance with the provisions of machine directive 89 392 EEC is...

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