background image

Page 14

For technical questions, please call 1-888-866-5797.

Item 61204 

        

SAFET

y

Op
ERA
TION

M

AINTENAN

c

E

SETU
p

part

Description

Qty

1

Knob

1

2

Mechanical Spring

1

3

Moveable Guard

1

4

Outer Flange Nut

1

5

Inner Flange

1

6

Ø5x12 S/T Screw

3

7

Ø5 Spring Washer

3

8

Grinder Cover

1

9

Output Shaft

1

10

2.9X10 Semicircle Key

1

11

4X55 Self-Tapping Screw

4

12

Bearing Seat

1

13

201# Bearing

1

14

201# Triangle Press Cover

1

15

Ø4 Spring Washer

3

16

Ø4x10 S/T Screw

3

17

Gear

1

18

Ø10 Retaining Ring

1

19

17# Bearing

1

20

Right Motor Housing

1

21

Ø4x20 S/T Screw

5

22

Ø4x12 S/T Screw

2

23

Trigger

1

24

Left Motor Housing

1

25

19# Bearing

1

26

Rotor

1

27

Brush Holder

2

28

Brush

2

29

Cap

2

30

18# Bearing

1

31

Stator

1

32

100# Pull Spring

2

part

Description

Qty

33

5X14 Hexagonal Screw

2

34

Ø5 Spring Washer

2

35

Terminal

2

36

Pin

1

37

Spring

1

38

Support/Base Plate

1

39

Machine Foot

3

40

Gasket

3

41

M4 Nut

3

42

Ø4x30 S/T Screw

3

43

Chain

1

44

Screw Pole

1

45

2X20 Cotter Pin

1

46

4X24 Spring Pin

1

47

Nut Holder

1

48

Quick Release Nut

1

49

Ø6x16 S/T Screw

2

50

Ø6 Spring Washer

2

51

Ø6 Washer

2

52

Straight Pin

1

53

Small Clamp Plate

1

54

Large Clamp Plate

1

55

6X14 Hexagon Screw 

2

56

Ø6 Spring Washer

2

57

Ø6 Washer

2

58

Cable Guard

1

59

Power Cord

1

60

Cable Press Plate

1

61

Ø4x14 S/T Screw

2

62

Ø 7/8" Flange

1

63

Pin Wrench

1

64

Flat Spanner

1

parts List and Diagram

parts List

Summary of Contents for 61204

Page 1: ......

Page 2: ...INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed f...

Page 3: ...s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE R...

Page 4: ...he tool s plug 6 Repair or replace damaged or worn cord immediately 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A Grounding Pin 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet 8 The outlet...

Page 5: ...oduct will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 22 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that co...

Page 6: ...f this manual including all text under subheadings therein before set up or use of this product TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION Release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of t...

Page 7: ...t such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches from the edge of the wheel see Illustration c Rotate the wheel 90 and repeat the test until the entire wheel has been checked d An undamaged wheel will give a clear tone If cracked there will be a dead sound and not a clear ring 3 Release the Safety Chain and guide the Housing to res...

Page 8: ... the workpiece in place with the Clamp 1 To adjust the Angle Guide a Loosen both Bolts b Turn the Angle Guide to the desired angle c Retighten the bolts Note The Angle Guide can be positioned in either pair of holes in the Base 2 To secure a workpiece in the Clamp a Turn the Handle counterclockwise a quarter turn b Flip up the Quick Release c Slide the clamp out as far as needed d Position the wor...

Page 9: ...orkpiece Be careful when handling the workpiece and do not overwork the Cut Off Saw as the Wheel can become damaged from overheating 1 Release the Safety Chain and guide the Housing to rest at ifs full upward position 2 Adjust the Angle Guide as needed 3 Place the workpiece against the Angle Guide and the Clamp in place 4 Plug the Power Cord into a 120V grounded electrical outlet 5 Squeeze and hol...

Page 10: ...ntenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 WARNING If the supply cord of this power tool is damaged it must be replace...

Page 11: ...1 Accessory dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Replace brushes Excessive noise or rattling Internal damage or wear Carbon Brushes or bearings for example Check and replace Carbon Brushes or have technician service tool Overheating 1 Forcing machine to work too fast 2 Accessory misaligned 3 Accessory dull or damaged 4 Blocked motor ...

Page 12: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 13: ...afety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 14: ...1 24 Left Motor Housing 1 25 19 Bearing 1 26 Rotor 1 27 Brush Holder 2 28 Brush 2 29 Cap 2 30 18 Bearing 1 31 Stator 1 32 100 Pull Spring 2 Part Description Qty 33 5X14 Hexagonal Screw 2 34 Ø5 Spring Washer 2 35 Terminal 2 36 Pin 1 37 Spring 1 38 Support Base Plate 1 39 Machine Foot 3 40 Gasket 3 41 M4 Nut 3 42 Ø4x30 S T Screw 3 43 Chain 1 44 Screw Pole 1 45 2X20 Cotter Pin 1 46 4X24 Spring Pin 1 ...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61204 Safety Operation Maintenance Setup Assembly Diagram ...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o...

Reviews: