Drill Master 61204 Owner'S Manual And Safety Instructions Download Page 11

Page 11

For technical questions, please call 1-888-866-5797.

Item 61204 

        

SAFET

y

Op

ERA

TION

M

AINTENAN

c

E

SETU

p

Troubleshooting

problem

possible causes

Likely Solutions

Tool will not start. 1.  Cord not connected.

2.  No power at outlet. 

 

 

3.  Internal damage or wear.  (Carbon 

Brushes or switch, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Check and replace Carbon Brushes 

or have technician service tool.

Tool operates 

slowly.

Extension cord too long or 

wire size too small.

Eliminate use of extension cord.  If an extension cord 

is needed, use one with the proper diameter for its 

length and load.  See 

Table A

 on page 3.

Performance 

decreases 

over time.

1.  Accessory dull or damaged.
2.  Carbon brushes worn or damaged.

1.  Keep cutting accessories sharp.  

Replace as needed.

2.  Replace brushes.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

Brushes or bearings, for example.)

Check and replace Carbon Brushes 

or have technician service tool.

Overheating.

1.  Forcing machine to work too fast.
2.  Accessory misaligned. 

3.  Accessory dull or damaged. 

4.  Blocked motor housing vents. 

 

5.  Motor being strained by long or 

small diameter extension cord.

1.  Allow machine to work at its own rate.
2.  Check and correct accessory to 

fence and/or table alignment.

3.  Keep cutting accessories sharp.  

Replace as needed.

4.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

5.  Eliminate use of extension cord.  

If an extension cord is needed, use one with 

the proper diameter for its length and load.  

See 

Table A

 on page 3.

  Follow all safety precautions whenever diagnosing or servicing 

the tool.  Disconnect power supply before service.

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 61204

Page 1: ......

Page 2: ...INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed f...

Page 3: ...s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE R...

Page 4: ...he tool s plug 6 Repair or replace damaged or worn cord immediately 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A Grounding Pin 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet 8 The outlet...

Page 5: ...oduct will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 22 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that co...

Page 6: ...f this manual including all text under subheadings therein before set up or use of this product TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION Release the Trigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of t...

Page 7: ...t such as a screwdriver handle at a point 45 from the vertical center line on each side of the wheel and 1 2 inches from the edge of the wheel see Illustration c Rotate the wheel 90 and repeat the test until the entire wheel has been checked d An undamaged wheel will give a clear tone If cracked there will be a dead sound and not a clear ring 3 Release the Safety Chain and guide the Housing to res...

Page 8: ... the workpiece in place with the Clamp 1 To adjust the Angle Guide a Loosen both Bolts b Turn the Angle Guide to the desired angle c Retighten the bolts Note The Angle Guide can be positioned in either pair of holes in the Base 2 To secure a workpiece in the Clamp a Turn the Handle counterclockwise a quarter turn b Flip up the Quick Release c Slide the clamp out as far as needed d Position the wor...

Page 9: ...orkpiece Be careful when handling the workpiece and do not overwork the Cut Off Saw as the Wheel can become damaged from overheating 1 Release the Safety Chain and guide the Housing to rest at ifs full upward position 2 Adjust the Angle Guide as needed 3 Place the workpiece against the Angle Guide and the Clamp in place 4 Plug the Power Cord into a 120V grounded electrical outlet 5 Squeeze and hol...

Page 10: ...ntenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 WARNING If the supply cord of this power tool is damaged it must be replace...

Page 11: ...1 Accessory dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Replace brushes Excessive noise or rattling Internal damage or wear Carbon Brushes or bearings for example Check and replace Carbon Brushes or have technician service tool Overheating 1 Forcing machine to work too fast 2 Accessory misaligned 3 Accessory dull or damaged 4 Blocked motor ...

Page 12: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 13: ...afety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 14: ...1 24 Left Motor Housing 1 25 19 Bearing 1 26 Rotor 1 27 Brush Holder 2 28 Brush 2 29 Cap 2 30 18 Bearing 1 31 Stator 1 32 100 Pull Spring 2 Part Description Qty 33 5X14 Hexagonal Screw 2 34 Ø5 Spring Washer 2 35 Terminal 2 36 Pin 1 37 Spring 1 38 Support Base Plate 1 39 Machine Foot 3 40 Gasket 3 41 M4 Nut 3 42 Ø4x30 S T Screw 3 43 Chain 1 44 Screw Pole 1 45 2X20 Cotter Pin 1 46 4X24 Spring Pin 1 ...

Page 15: ...Page 15 For technical questions please call 1 888 866 5797 Item 61204 Safety Operation Maintenance Setup Assembly Diagram ...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o...

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