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1. TITLE 

PAGE

1.1 INTRODUCTION:

USER MANUAL FOR: Liquid Cooled Induction Heating Tool
Stock No: 76171
Part No: IHT-30

As our user manuals are continually updated, users should make sure that they use 
the very latest version.

Downloads are available from:

 http://drapertools.com/manuals

Draper Tools Limited  
Hursley Road 

 

Chandler’s Ford    
Eastleigh
Hampshire
SO53 1YF
UK

Website:

 drapertools.com

Product Helpline:

 +44 (0) 23 8049 4344

General Fax:

 +44 (0) 23 8026 0784

1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:

WARNING!

 – Information that draws attention to the risk of injury or death.

CAUTION!

 – Information that draws attention to the risk of damage to the product or 

surroundings.

1.4 COPYRIGHT © NOTICE:

Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal and educational use 
only. Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any 
other form or means without written permission from Draper Tools Limited.

In all cases this copyright notice must remain intact.

1.2 REVISIONS:

Date first published August 2017

.

NOTES

- 27 -

Summary of Contents for 76171

Page 1: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

Page 2: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Page 3: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Page 4: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Page 5: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Page 6: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Page 7: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Page 8: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Page 9: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Page 10: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Page 11: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Page 12: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Page 13: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Page 14: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Page 15: ...g in kW during the heating Indicator lamp Status RED Heating time settings GREEN Timer active heating in progress FLASHING GREEN Timer active timeout Indicator lamp Status RED Parameter selection FLASHING GREEN Latest reading FLASHING RED Current reading during the heating Indicator lamp Status GREEN cooling in progress FLASHING GREEN only water circuit active venting YELLOW warning near overheati...

Page 16: ...er duty tE temperature Errors Err error history The following parameters are available in Info Note See annex for a list of errors 1 P Power transmitted Shows the current device power output in Watt which approximately after deducting loss in cable and heating head matches the power or energy introduced to the material being heated It is thus a parameter directly related to heating speed and tempe...

Page 17: ...ncreases the maximum continuous heating time and saves energy Advantages Power control by moving nearer or further Fine heating Lower loss in heating particularly for open coils or when moving focus coil away from material 9 Controlled power mode CP In this mode the device tries to deliver and maintain the set amount of introduced heat or energy to the material The advantage is a controlled amount...

Page 18: ...r selection GREEN Value setting Description Display Value Unit Return exit Heating mode REG CF constant magnetic field current CP constant heating power Remote control rc OFF PEd on off control power set on device PEA analog current coil 0 5V 10V Input Current Limit ic L min 6 0A max 16 5A limitation on maximum input current Max output power Po L min 2kVA max 4 5kvA default m is 4kVA Cooling CoL L...

Page 19: ...nables limitation of current consumed from the power line which permits trouble free use of the device in power grids with poorer switch gear or low amperage availability e g in repairs construction industry workshops when using a generator etc 5 FIL Coolant filling and venting Used for manual activation of venting and coolant filling 6 CoL Cooling settings Used for selecting the preferred cooling...

Page 20: ...ith tap water anti freeze or any other liquid Use ONLY approved Draper liquid coolant 1 Turn off the device using the switch at the back of the device 2 Make sure the coolant tank is safely closed 3 Grasp the grip so that it is in a vertical position with the head facing upwards at least 20 cm above the power supply unit Maintain this position through the entire replacement procedure 4 Unscrew the...

Page 21: ...umstances of device use Considerate use and preventive maintenance help prevent needless defects and malfunctions Perform checks as per standards and law in force Only workers with adequate electrical engineering qualifications may carry out any jobs on the device WARNING Any handling of the power supply including maintenance requires its disconnection from the power supply To prevent injuries alw...

Page 22: ...lugging it DO NOT OPERATE THE EQUIPMENT IN RAIN OR IN MOIST ENVIRONMENTS CAUTION Any and all maintenance on the electrical section may only be made by persons with adequate electrical engineering qualification Any unauthorised servicing work poses the risk of electric shock 5 3 CAUTION HOT SURFACE CAUTION Do not touch any objects located near the induction heater unless you have checked that it ha...

Page 23: ...l injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine will not perform at its best 11 EXPLANATION OF SYMBOLS 11 1 EXPLANAT...

Page 24: ...ons accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your Draper guarantee is not effe...

Page 25: ...icator lamp has to following statuses 18 2 HC Heating mode 18 3 Po L Maximum output power 18 4 ic L Power Line Current Limit 19 5 FIL Coolant filling and venting 19 6 CoL Cooling settings 19 7 RC Remote control 19 8 FAC Factory setting 19 9 Firmware 19 10 Unlock code 19 9 7 REMOTE CONTROL 19 9 8 REPLACEABLE HEATING INDUCTOR EXTENDERS 20 9 9 HEATING INDUCTOR HEAD REPLACEMENT PROCEDURE 20 10 MAINTEN...

Page 26: ... 8 5 6 ELECTROMAGNETIC EFFECTS 8 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 9 7 UNPACKING AND CHECKING 7 1 PACKAGING 10 8 ASSEMBLING THE INDUCTION HEATING TOOL 8 1 UNPACKING AND FIRST START 11 8 2 COOLANT REFILLING 11 8 3 SUPPORTED TECHNOLOGIES 1 HCS3 Heating Control System 3 12 2 BIPT Boost Induction Power Technology 12 3 DIPA Dynamic Induction Power Adjust 12 4 QST Quiet Cooling Technology 12 5 ...

Page 27: ...IS MANUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited ...

Page 28: ...nt is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following ...

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