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CONTACT US AT 

www.DRpower.com

          21

 

Troubleshooting Table (Continued) 

S

YMPTOM

 

P

OSSIBLE 

C

AUSE

 

Engine smokes. 

 

Check the oil level and adjust as needed. 

 

You may be operating the machine on too great an incline.  See Slopes on page 14. 

 

Check the Air Filter(s) and clean or replace if needed. 

 

You may be using the wrong oil—too light for the temperature.  Refer to your Engine Owner’s 
Manual for detailed information. 

 

Clean the Cooling Fins if they are dirty. 

 

If the Engine still smokes, Visit us at www.DRpower.com. 

Machine is hard to get 
into reverse. 

 

If you find it difficult to shift into reverse, lightly pull the Clutch Lever as you pull the Shift 
Lever into Reverse then quickly release the Clutch Lever. 

 

If the difficulty persists, Visit us at www.DRpower.com. 

The Belt frays or rolls 
over the Pulley. 

 

A Pulley groove may be nicked.  Check the Belt for wear and hard spots.  File off any nicks on 
the Pulley. 

 

The Belt may be stretched; replace it. 

Blade vibrates when 
engaged. 

 

Replace the Blade if it is chipped, bent, or broken. 

 

The Spindle Bearings may be bad or the Spindle Shaft is bent. Visit us at www.DRpower.com. 

The Blade is not cutting 
or is loose. 

 

The Blade may not be seated properly on the hub.  Loosen the Blade Bolt, reseat the Blade, 
and tighten the Bolt.  Be sure to turn OFF the Engine and remove the Spark Plug Wire before 
performing this operation. 

 

Sharpen the Blade; it may be dull or nicked. 

Wheels pulling left or 
right. 

 

The Tires may not have the proper air pressure. Check the recommended Tire pressure on the 
side of the Tire.  Do not exceed the maximum pressure recommended. 

The Wheels will not 
drive. 

 

The Transaxle is not in gear. Shift the Transaxle into gear.  

 

The Drive Belt is worn or broken.  Replace the Drive Belt.  See Page 17. 

Shut down the engine, remove the spark plug wire and wait 5 minutes before performing any maintenance procedure or inspection 
on the Mower. 

Summary of Contents for Premier Brush

Page 1: ...ING INSTRUCTIONS Read and understand this manual and all instructions before operating this PREMIER DR FIELD AND BRUSH MOWER Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 96...

Page 2: ...y and is located on the upper left portion of your packing slip For your convenience and ready reference enter the order number in the space provided on the front cover of this manual Additional Infor...

Page 3: ...WNER 376 9637 and one of our technical support representatives will be happy to help you This is a high powered machine with moving parts operating with high energy at high speeds You must use proper...

Page 4: ...rby is smoking or if you re near anything that could cause it to ignite or explode Reinstall the fuel tank and fuel container caps securely If you spill gasoline do not attempt to start the engine Mov...

Page 5: ...e the blade a few times to get used to it before mowing Keep your hands and feet away from the blade belts chains blade pulleys and concealed areas while the engine is running Never reach under the de...

Page 6: ...described within this manual may be optional Some illustrations may not be applicable to your machine No list of warnings and cautions can be all inclusive If situations occur that are not covered by...

Page 7: ...etting Up Your PREMIER DR FIELD and BRUSH MOWER It may be helpful to familiarize yourself with the controls and features of your PREMIER DR FIELD and BRUSH MOWER as shown in Figure 1 before beginning...

Page 8: ...g Weight 285 lbs Shipping Dimensions 82 L 36 W 46 H Unpacking the PREMIER DR FIELD and BRUSH MOWER Tools and Supplies Needed Screwdriver Metal Shears Utility Knife Gloves and Eye Protection 1 Stand to...

Page 9: ...the Dipstick until the oil reaches the fill mark Be careful not to overfill 5 Replace the Dipstick and screw all the way down when full 6 Remove the Gas Fill Cap and fill the Gas Tank with fresh unle...

Page 10: ...tive Cap Figure 3 and check the tire pressure with a tire pressure gauge 2 If the pressure is too low add air through the Valve Stem with an air hose 3 Replace the Valve Stem Protective Cap when finis...

Page 11: ...esence Control Lever as you engage the Blade by pulling up on the Blade Control Knob Figure 4 2 Remain behind the handlebars and release both hands from the controls 3 THE ENGINE SHOULD SHUT OFF AND S...

Page 12: ...fore each Throttle adjustment Engaging the Wheel Drive The PREMIER DR FIELD and BRUSH MOWER has a three speed forward transmission and single speed reverse Forward speeds range from 1 0 mph in first g...

Page 13: ...et 12 2 Move the Shift Lever to the N Neutral position 3 Move the Throttle Control to the IDLE position 4 Turn the Key to the OFF position and remove it for safety Obstacle Tips Always disengage the b...

Page 14: ...n reverse Know what is behind you and take your time 2 Disengage the Blade before shifting into reverse Mow in the forward gears only using reverse for maneuvering 3 If you find it difficult to shift...

Page 15: ...S Change Engine Oil 1st time 5 hours S Check all Belt Tensions and Condition S Check Cable connections S Replace Air Filter and Pre cleaner S Replace Spark Plug S SAE 30 Oil NEVER use penetrating oil...

Page 16: ...lace the oil by following the instructions Adding Oil and Gasoline in Chapter 2 Alternate Method 1 Remove the Oil Fill Cap and vacuum the oil from the engine through the Oil Fill Tube using a vacuum o...

Page 17: ...lt as described in the previous instructions 2 Remove the six Bolts and Locknuts that secure the Deck with two 1 2 Wrenches and remove the Deck Figure 11 3 Disconnect the Harness from the Electric Clu...

Page 18: ...d that you align the Keyway of the Clutch with the Key Removing and Replacing the Blade Tools and Supplies needed 15 16 Wrench Gloves Block of wood to brace the Blade at least 2 thick 1 Brace the Blad...

Page 19: ...you are removing is off the ground 2 Remove the Retaining Ring with the Pliers 3 Remove the Shim and slide the Wheel off the Axle Figure 16 4 Replace the Wheel in the reverse order as above NOTE Make...

Page 20: ...tle adjustment and travel The Blade Control Knob must be in the down position Make sure that the Spark Plug is clean If the Spark Plug is dirty or cracked change it If it s oily leave it out hold a ra...

Page 21: ...elt for wear and hard spots File off any nicks on the Pulley The Belt may be stretched replace it Blade vibrates when engaged Replace the Blade if it is chipped bent or broken The Spindle Bearings may...

Page 22: ...GR5 9 247301 Handlebar Right 10 164961 Grip Plain 1 11 111521 Bolt HCS 3 8 16 x 1 GR5 12 110761 Nut Nylon Lock 5 16 18 13 139051 Cable Throttle 50 14 247291 Handlebar Left 15 179231 Screw SH M6 25mm R...

Page 23: ...CONTACT US AT www DRpower com 23 Schematic HANDLEBAR ASSEMBLY...

Page 24: ...5 zp 10 247391 Arm Idler 11 151111 Bushing 39ID x 62OD x 1 585 12 111241 Ring Retaining 5 8 SH 13 111141 Pulley V Belt 7 5 8 Bore 14 150061 Belt A31K 1 2 x 33 15 123361 Bolt HCS 5 16 18 x 1 1 4 Gr5 zp...

Page 25: ...CONTACT US AT www DRpower com 25 Schematic TRANSAXLE AND WHEEL ASSEMBLY...

Page 26: ...2 257061 Deck 24 w Labels 13 129601 Bolt HCS 3 8 16 x 3 Gr5 zp 14 246771 Key Square 3 16 x 1 15 139031 Blade Brush 24 16 101771 Washer 640 ID x 2 1 2 OD 17 175451 Bolt HCS 5 8 11 x 1 1 4 Ref Part Desc...

Page 27: ...CONTACT US AT www DRpower com 27 Schematic BRUSH DECK ASSEMBLY...

Page 28: ...x 1L 10 101451 Bolt HCS 1 4 20 x 1 1 2 Gr2 zp 11 106361 Key Square 250 x 2 25 L 12 191241 Clutch Electric 75ft lb 3 86 amp 13 222521 Washer Split 7 16 Gr8 Ref Part Description 14 223241 Bolt HCS 7 16...

Page 29: ...CONTACT US AT www DRpower com 29 Schematic ENGINE AND CLUTCH ASSEMBLY...

Page 30: ...30 PREMIER DR FIELD AND BRUSH MOWER Notes...

Page 31: ...red maintenance as defined by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Drive Belts Blade Tires Filters and Spark Plug...

Page 32: ...on and Storage NOTE Please refer to the Engine Owner s Manual for engine specific procedures Change the oil Remove the Spark Plug and pour about 1 ounce of motor oil into the Cylinder hole Replace the...

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