Toro TITAN 74861 Operator'S Manual Download Page 1

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Form No. 3394-243 Rev C

TITAN

ZX4800, ZX5400, or

ZX6000 Zero-Turn-Radius Riding
Mower

Model No. 74861—Serial No. 315000001 and Up

Model No. 74862—Serial No. 315000001 and Up

Model No. 74863—Serial No. 315000001 and Up

*3394-243* C

Summary of Contents for TITAN 74861

Page 1: ...ZX5400 or ZX6000 Zero Turn Radius Riding Mower Model No 74861 Serial No 315000001 and Up Model No 74862 Serial No 315000001 and Up Model No 74863 Serial No 315000001 and Up Register at www Toro com O...

Page 2: ...J2723 WARNING CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Introd...

Page 3: ...Choke 19 Operating the Ignition Switch 19 Starting and Stopping the Engine 20 Operating the Mower Blade Control Switch PTO 21 Driving Forward or Backward 22 Stopping the Machine 23 Adjusting the Heig...

Page 4: ...lowing instructions are adapted from ANSI standard B71 4 2012 Training Read the Operator s Manual and other training material If the operator s or mechanic s can not read English it is the owner s res...

Page 5: ...e into or from a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision Rollover Protection System ROPS Use and Maintenance Do not remove the RO...

Page 6: ...se care when loading or unloading the machine into a trailer or truck Use full width ramps for loading machine into trailer or truck Tie the machine down securely using straps chains cable or ropes Bo...

Page 7: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the reco...

Page 8: ...ow decaloemmarkt Manufacturer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer decal114 1606 114 1606 1 Entanglement hazard belt keep all guards in place dec...

Page 9: ...se blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help...

Page 10: ...cut selection decal130 6922 130 6922 1 Bypass lever position for operating the machine 2 Bypass lever position for pushing the machine decal130 6927 130 6927 1 Warning always use the ROPS and wear the...

Page 11: ...oil every 25 hours 2 Check the engine oil every 8 hours 5 Check the caster wheel tire pressure every 25 hours 3 Check the drive wheel tire pressure every 25 hours 6 Lubricate the caster wheel every 2...

Page 12: ...ing the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual do not operate this machine unless you are t...

Page 13: ...e 4 1 Grass deflector 4 Operator seat 7 Footrest 10 Mower deck lift pedal 2 Drive wheel 5 Motion control levers 8 Front caster wheel 11 Height of cut handle 3 Roll over protection system ROPS 6 Parkin...

Page 14: ...the tank Figure 6 Motion Control Levers The motion control levers are speed sensitive controls of independent wheel motors Moving a lever forward or backward turns the wheel on the same side forward...

Page 15: ...ep it out of the reach of children Never buy more than a 30 day supply of gasoline Do not operate without entire exhaust system in place and in proper working condition DANGER In certain conditions du...

Page 16: ...controls are in the park position Important Do not overfill fuel tank Fill the fuel tank to the bottom of the filler neck The empty space in the tank allows the fuel to expand Overfilling may result...

Page 17: ...er 3 Water CAUTION This machine produces sound levels in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating th...

Page 18: ...age the parking brake move the blade control switch to Off and lock the motion control levers in neutral Start the engine While the engine is running center the motion controls the engine should stop...

Page 19: ...n the choke knob to engage the choke before using the ignition switch Figure 13 2 Push down on the choke to disengage the choke after the engine has started Figure 13 g008959 Figure 13 1 On 2 Off Oper...

Page 20: ...cool down period between attempts Failure to follow these instructions can burn out the starter motor Note If the fuel system was depleted of fuel add fuel to the machine and use additional starting c...

Page 21: ...ered attachments Engaging the Blade Control Switch PTO Engage the blade control switch PTO with the throttle position at Fast Note Engaging the blade control switch PTO with the throttle position at h...

Page 22: ...turns Using the Motion Control Levers g004532 Figure 19 1 Motion control lever neutral lock position 4 Backward 2 Center unlocked position 5 Front of machine 3 Forward Driving Forward Note The engine...

Page 23: ...the foot pedal to lock the deck in a specific cutting height Using the Foot Pedal Deck Lift System Press the pedal down to raise the deck continue to press the pedal until the deck is locked in the t...

Page 24: ...gine remove the key and wait for all moving parts to stop before leaving the operating position 3 Remove the flange nut anti scalp roller and bolt from the bracket Figure 24 Note Keep the bolt and ant...

Page 25: ...lt just enough to pivot the control lever fore or aft Tighten both bolts to secure the control in the new position 3 Repeat the adjustment for the opposite control lever Pushing the Machine by Hand Im...

Page 26: ...the grass deflector is in the down position Transporting the Machine Use a heavy duty trailer or truck to transport the machine Ensure that the trailer or truck has all necessary brakes lighting and...

Page 27: ...so that it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle WARNING Loading a machine onto a trailer or truck increases the possibility of tip over...

Page 28: ...ition 4 Ramp is at least four times 4X as long as the height of the trailer or truck bed to the ground 2 Side view of full width ramp in loading position 5 H height of the trailer or truck bed to the...

Page 29: ...frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground...

Page 30: ...wear Every 100 hours Replace the air cleaner paper element more often under extremely dusty dirty conditions Change the engine oil and the engine oil filter Clean the cooling fins more often under ext...

Page 31: ...ition Lift the seat forward The following components can be accessed by raising the seat Service decal Fuses Battery and cables Lubrication Greasing the Bearings Service Interval Every 25 hours Grease...

Page 32: ...rty conditions Every 100 hours Replace the air cleaner paper element more often under extremely dusty dirty conditions This engine is equipped with a replaceable high density paper and foam air cleane...

Page 33: ...carefully do not use if the sealing surfaces are bent or damaged 2 Clean the air cleaner base as required and check the condition Installing the Elements 1 Install the foam element onto the paper ele...

Page 34: ...ill with oil as specified in the Viscosity Grades table Figure 35 1 Park the machine so that the drain side is slightly lower than the opposite side to ensure that the oil drains completely 2 Disengag...

Page 35: ...mpliant Equivalent alternate brand plugs can also be used Type Champion XC12YC or equivalent Air Gap 0 76 mm 0 03 inch Removing the Spark Plug 1 Disengage the blade control switch move the motion cont...

Page 36: ...20 ft lb g028109 Figure 42 Cleaning the Blower Housing Every 100 hours Yearly whichever comes first To ensure proper cooling make sure the grass screen cooling fins and other external surfaces of the...

Page 37: ...lls Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes Replacing the Fuel Filter Service Interval Every 100 hours Yearly whichever comes...

Page 38: ...inals and metal parts of the machine WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal inj...

Page 39: ...ure is below 32 F 0 C 1 Charge the battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amps 2 When the battery is fully charged unplug the charger from the electrical outlet then disconn...

Page 40: ...he fuse into the fuse block until the fuse is seated Figure 46 Drive System Maintenance Checking the Tire Pressure Service Interval Every 25 hours Check tire pressure Maintain the air pressure in the...

Page 41: ...The bleeding process is repeated until the oil remains at the Full Cold line in the reservoir after purging Failure to properly perform this procedure can result in irreparable damage to the transaxle...

Page 42: ...he filter guards 6 Add oil to the hydraulic system as follows A Ensure that the vent plugs and reservoir cap are removed before adding the oil Figure 49 and Figure 50 B Slowly pour the specified oil t...

Page 43: ...e 5 or 6 times C Move the bypass levers up to unlock them and forward valve closed position refer to To Operate the Machine page 25 D With the bypass valve closed and the engine running slowly move th...

Page 44: ...des 1 Park the machine on a level surface and the parking brake 2 Disengage the blade control switch PTO 3 Turn the ignition key to Off and remove the key Inspecting the Blades Service Interval Before...

Page 45: ...or damaged blade with a new blade Never file or create sharp notches in the edges or surfaces of the blade A If the difference between A and B is greater than 3 mm 1 8 inch replace the blade with a n...

Page 46: ...gure 58 Important The curved part of the blade must point upward toward the inside of the mower to ensure proper cutting 2 Install the spring disk and blade bolt Figure 58 Note The spring disk cone mu...

Page 47: ...leaving the operating position 3 Carefully rotate the blades so they are facing front to rear Figure 62 4 Measure from the tip of the front blade to the flat surface and the tip of the rear blade to...

Page 48: ...lt WARNING The spring is under tension when installed and can cause personal injury Be careful when removing the belt Removing the Belt Squealing when the belt is rotating blades slipping when cutting...

Page 49: ...is properly seated in all pulleys 4 Install the belt covers Figure 67 g020313 Figure 67 1 Position the belt cover and ensure that the tabs seat 3 Tighten the screws 2 Pivot the belt cover down Removin...

Page 50: ...1 Park the machine on a level surface and disengage the blade control switch 2 Move the motion control levers outward to the neutral lock position stop the engine remove the key set the parking brake...

Page 51: ...harge deflector 3 Position the new discharge deflector assembly with the bracket ends between the welded brackets on the deck as shown in Figure 70 4 Install the spring onto the straight end of the ro...

Page 52: ...troleum jelly on the washout fitting O ring to make the coupling slide on easier and protect the O ring g010344 Figure 72 1 Washout fitting locations on 54 inch decks 4 O ring 2 Washout fitting locati...

Page 53: ...aulic pumps and motors 3 Check the parking brake operation refer to Operating the Parking Brake page 19 4 Service the air cleaner refer to Servicing the Air Cleaner page 32 5 Grease the machine refer...

Page 54: ...nt Do not store stabilizer conditioned fuel over 90 days 13 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged 14 Paint all scratched or bare metal surfaces Paint i...

Page 55: ...needed 9 The electrical connections are corroded loose or faulty 9 Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply dielect...

Page 56: ...indle is bent 6 Contact an Authorized Service Dealer The machines vibrates abnormally 7 A motor mount is loose or worn 7 Contact an Authorized Service Dealer 1 The Blade s is are not sharp 1 Sharpen t...

Page 57: ...Schematics g028048 Wire Diagram Rev A 57...

Page 58: ...Notes...

Page 59: ...Notes...

Page 60: ...are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Customer Care Department RLC Division Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN...

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