Doyon FC18G User Manual Download

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E-10

Item Part Number

Description

Quantity

ELM800ML

MOTOR 1 PH. 3/4 HP.MAGNETEK WITH 6 1/4 INCH

SHAFT.

GAB500

ELECTRONIC CONTROL WITH ALARM CONTACT

GAP300

PRESSURE SWITCH

GAC230

HONEYWELL GAS VALVE #VR8205A2008B

AND

GAC241N

NATURAL GAS PRESSURE REGULATOR

GAC241P

PROPANE GAS PRESSURE REGULATOR

GAM200

ATMOSPHERIC MIXER

GAD200

FLAME DETECTION ROD#11ZK3F2127

QUC910

CONVEYOR CHAIN 36" WIDE

P120SFCG

PAN 120V 1PH (SEE 120V SIMP. FC-2-G)

((PAN 220V 1Ph (SEE 220V SIMP. FC-2-G))

GAD190

IGNITION ROD

Model : FC-2-G

View : TOP

Summary of Contents for FC18G

Page 1: ...Instructions to remove the conveyor and clean the oven FC18G A8 Instructions to remove the conveyor and clean the oven FC2G A12 Instructions to reverse direction of the conveyor A14 Maintenance of the burner A15 Instructions to remove the belt on the conveyor A16 Troubleshooting A20 For more information please call our office A21 SECTION B DIMENSIONS FC18G B1 FC2G B7 SECTION C BURNER ADJUSTMENTS F...

Page 2: ...2G 220V 1PH 60Hz F5 SECTION G ELECTRIC SCHEMATICS FC18G 120V 1PH 60 Hz G1 FC18G 220V 1PH 50 Hz G2 FC18G 220V 1PH 60 Hz G3 FC2G 120V 1PH 60 Hz G4 FC2G 220V 1PH 60 Hz G5 Warranty CAUTION In case of strong gas odours shut off the gas input valve and contact a specialised gas technician FCG A DOC Rev 02 2003 ...

Page 3: ...oven You just bought the most advanced gas fired oven in the world DOYON technology at its best This gas fired oven is manufactured using the highest quality components and material The oven gives a perfect uniform baking with its unique Jet Air convection system The DOYON gas fired oven is designed with parts that are easy to find For your safety this equipment is verified by qualified technician...

Page 4: ...OR SERVICING THIS EQUIPMENT Installation and service must be done by specialised technicians Contact a certified gas technician electrician and plumber for set up The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations If these are not established the oven must be connected according to the Canadian Electrical Code CSA C22 1 XX or Nation...

Page 5: ...es from above the top of the oven must exist to permit adequate venting C Floor 4 inches minimum legs D Sides of the oven No clearance required from the end of the conveyor Do not install other than easily removable equipment for service and maintenance DISTANCES TO RESPECT ...

Page 6: ... up to remain conform to the AGA standards or CGA FC2G GAS TYPE ALTITUDE FT INPUT BTUH REGULATOR INPUT PRESSURE Water column inches BURNER INPUT PRESSURE Water column inches BURNER ORIFICE SIZE DMS Propane 0 2000 115 000 11 0 7 5 30 Propane 2000 4500 115 000 11 0 7 5 30 Natural 0 2000 115 000 7 0 3 4 9 Natural 2000 4500 115 000 7 0 3 4 9 FC18G GAS TYPE ALTITUDE FT INPUT BTUH REGULATOR INPUT PRESSU...

Page 7: ...iring on the first try The gas pipe sealing compound tightness must be verified using a solution of water and soap prior to firing the unit ATTENTION Make sure not to obstruct the overpressure opening on the gas regulator NOTE If there s any modification done to the system or change of the type of gas used make sure that the regulator pressure of the burner is adjusted as recommended in this manua...

Page 8: ...s operation three times If it does not start up again contact our company or a certified gas technician 5 Place your products on the conveyor We recommend to use perforated pan or pizza screen 6 To stop the oven just turn the selector switch to OFF position If the control compartment is too hot the cooling fan will run until the temperature drops THERMOSTAT INSTRUCTIONS To obtain a very good therm...

Page 9: ...AL HOUSE 7 00 minutes PIZZA PAN BAKING TIME Temperature Pan pizza Approximate baking time 4800 F ALL DRESS 7 20 minutes 540 F ALL DRESS 5 00 minutes IMPORTANT You must adjust your baking time according to your own recipes We recommend that you conduct a few baking tests at the beginning and note your baking time for future reference COOKING TIME AND TEMPERATURE RECOMMENDATION ...

Page 10: ... tray C 3 Right tray C To remove the tray Push 1 to the left 5mm then lift 10mm then pull to the right 3cm Pull the tray in the same direction as indicated in 2 above 2 Extended shelf B 4 Left tray D INSTRUCTIONS TO REMOVE THE CONVEYOR AND CLEAN THE OVEN FC18G A C B 1 2 D ...

Page 11: ...o remove the tray Push 1 to the right 5mm then lift 10mm then pull to the left 7 Remove gearbox cover E Lift 2cm Pull away from oven 6 Remove gearbox cover E 8 Remove rubber strap Lift gearbox to remove the chain D 1 E E ...

Page 12: ...A 10 9 Lift conveyor 2cm and pull it out 10 Remove conveyor completely INTERIOR SECTION 11 Open the door 13 Top heat diffuser 12 Remove the heat diffusers 14 Interior without top heat diffuser ...

Page 13: ...user 16 Interior without top and bottom heat diffuser FILTERS 17 The filters F G must be cleaned regularly to maintain a good ventilation 18 The filters may be cleaned with water and dishwashing liquid or replaced by a new filter F G ...

Page 14: ...ishing plate E 6 To take out the conveyor it takes two people one at each end The person who is at the opposite side of the gear motor of the conveyor raises it 1 inch 2 cm and pushes it towards the front When the end of the conveyor is inside the oven it is preferable that the same two people place themselves on each side of the conveyor and continue to pull with precaution to take out the convey...

Page 15: ... deflector panels 4 Clean the interior of the oven the 3 bottom deflector panels and the conveyor with oven cleaner EASY OFF or MR MUSCLES 5 Clean the air filter located on the front of the oven Use water and soap EXTERIOR Use stainless steel cleaner We recommend and sell Product NES 201 ...

Page 16: ... the conveyor open the back panel of the oven picture B Disconnect the red and black wirse of the conveyor motor on the gray terminal block and invert the two wires picture C The conveyor should run in the other direction To reverse on some models with the optional directional switch change the position of the switch located beside picture D and E the conveyor motor from position I to II WARNING S...

Page 17: ...d clean especially 1 The gas mixer air inlet 2 The spark rod and porcelain insulators 3 The flame detection rod 4 Verify the burner input pressure 5 Verify every adjustments Ignition rod gap microamps on the detection and air inlet opening 6 Clean every moving pieces FC2G FC18G MAINTENANCE OF THE BURNER 1 2 3 4 1 4 3 2 ...

Page 18: ...A 16 INSTRUCTIONS TO REMOVE THE BELT ON THE CONVEYOR ...

Page 19: ...A 17 ...

Page 20: ...A 18 ...

Page 21: ...A 19 ...

Page 22: ...s operation three times If it does not start up again contact our company or a certified gas technician The oven heat too much or does not produce heat enough Measure the temperature with an oven thermometer and compare it with the temperature indicated on the thermostat The conveyor chain is not tight enough To tighten Take off the protector at the end of the speed control located on the sides of...

Page 23: ...1255 rue Principale Linière Qc Canada G0M 1J0 Tel 1 418 685 3431 Canada 1 800 463 1636 U S 1 800 463 4273 FAX 1 418 685 3948 Internet http www doyon qc ca E Mail doyon doyon qc ca FOR MORE INFORMATION PLEASE CONTACT OUR OFFICE ...

Page 24: ...SECTION B DIMENSIONS ...

Page 25: ...B 1 ...

Page 26: ...B 2 ...

Page 27: ...B 3 ...

Page 28: ...B 4 ...

Page 29: ...B 5 ...

Page 30: ...B 6 ...

Page 31: ...B 7 ...

Page 32: ...B 8 ...

Page 33: ...SECTION C BURNER AJUSTMENT ...

Page 34: ...C 1 ...

Page 35: ...C 2 ...

Page 36: ...C 3 ...

Page 37: ...C 4 ...

Page 38: ...SECTION D HEAT DIFFUSER ADJUSTMENT ...

Page 39: ...D 1 ...

Page 40: ...D 2 ...

Page 41: ...D 3 ...

Page 42: ...D 4 ...

Page 43: ...D 5 ...

Page 44: ...SECTION E COMPONENT PARTS ...

Page 45: ...E 1 ...

Page 46: ...EMERGENCY SWITCH KNOB 1 AND ELI575 CONTACT BLOCK 1NC 1 5 ELI550 MAIN SWITCH SELECTOR 1 AND ELI555 CONTACT BLOCK 1NO 2 AND ELI556 ON OFF PLATE 1 6 ELT515 OMRON THERMOSTAT E5CS 1 AND ELT532 THERMOCOUPLE TYPE K 1 7 ELL780 HIGHLITED PUSH BOTTON SOCKET 1 AND ELL640 MINI LAMP 24V 1 AND ELL755 PUSH BOTTON SOCKET N C 1 Model FC 18 G View FRONT ...

Page 47: ...E 3 ...

Page 48: ...art Number Description Quantity 1 ELM940 CONVEYOR MOTOR GEARBOX 1 2 ELM961 PULSE GENERATOR DART 1 3 ELB089 75 AMP BREAKER 1 4 50093010 SPROCKET CLUTCH ASSEMBLY 1 5 ELI638 CONVEYOR SWITCH 1 Model FC 18 G View SIDE ...

Page 49: ...E 5 ...

Page 50: ...0 SHAFT EXTENSION 1 AND STF425 MOTOR COOLING FAN 1 6 GAP300 PRESSURE SWITCH 1 7 QUC900 CONVEYOR CHAIN 18 WIDE 1 8 GAT100 TRANSFORMER 120 25V 20VA 1 9 GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT 1 10 GAD200 FLAME DETECTION ROD 11ZK3F2127 1 11 ELM760 MOTOR BLOWER 1 12 PAN 120V 1Ph SEE 120V SIMP FC 18 G 1 OR PAN 120V 1Ph SEE 120V SIMP FC 18 G 1 13 ELS940 BUZZER 24V 1 14 ELM735 SOLID STATE TIMER ICM ...

Page 51: ...E 7 ...

Page 52: ...B096 5A BREAKER 1 6 ELM960 CONVEYOR CONTROL MOTOR DART 1 7 ELT515 OMRON THERMOSTAT E5CS 1 8 ELI550 MAIN SWITCH SELECTOR 1 AND ELI555 CONTACT BLOCK 1NO 2 AND ELI556 ON OFF PLATE 1 9 ELL780 HIGHLITED PUSH BOTTON SOCKET 1 AND ELL755 PUSH BOTTON SOCKET N C 1 AND ELL640 MINI LAMP 24V 1 10 QUF100 FILTER 2 11 50093010 SPROCKET CLUTCH ASSEMBLY 1 Model FC 2 G View FRONT ...

Page 53: ...E 9 ...

Page 54: ...ITCH 1 4 GAC230 HONEYWELL GAS VALVE VR8205A2008B 1 AND GAC241N NATURAL GAS PRESSURE REGULATOR 1 OR GAC241P PROPANE GAS PRESSURE REGULATOR 1 5 GAM200 ATMOSPHERIC MIXER 1 6 GAD200 FLAME DETECTION ROD 11ZK3F2127 1 7 QUC910 CONVEYOR CHAIN 36 WIDE 1 8 P120SFCG PAN 120V 1PH SEE 120V SIMP FC 2 G 1 OR PAN 220V 1Ph SEE 220V SIMP FC 2 G 1 9 GAD190 IGNITION ROD 1 Model FC 2 G View TOP ...

Page 55: ...SECTION F CONTROL PANELS ...

Page 56: ...F 1 ...

Page 57: ...520 CONTACTOR COIL ONLY SPRECHER OR ELC496 MOTOR CONTACTOR 2HP TELEMEC 1 AND ELC505B CONTACTOR COIL ONLY TELEMEC 2 ELO220 OVERLOAD RELAY BASE 1 AND ELO210 OVERLOAD 6 9 5 Amps 1 3 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 1 AND ELM729 11 PIN BASE 1 Model P120FC1G FC18G View INSIDE See BACK OVEN ...

Page 58: ...F 3 ...

Page 59: ...1 6 ELO220 OVERLOAD RELAY BASE 1 AND ELO210 OVERLOAD 6 9 5 Amps 1 7 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 1 AND ELM729 11 PIN BASE 1 8 ELT507 HIGH TEMPERATURE LIMIT SWITCH 110 F 1 8 ELT507 HIGH LIMIT TEMPERATURE 110 F 1 9 ELT680 THERMOSTAT 700 F 1 AND ELT681 THERMOSTAT KNOB 700 F 1 AND ELT620 THERMOSTAT BEZEL 1 10 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 Model FC 2 G 120V 1...

Page 60: ...F 5 ...

Page 61: ... RELAY BASE SPRECHER 1 7 ELM720 OMRON CONTROL TIMER 11 PIN H3CR 1 AND ELM729 11 PIN BASE 1 8 ELO205 OVERLOAD 3 8 6 Amps SPRECHER 1 9 ELT507 HIGH TEMPERATURE LIMIT SWITCH 110 F 1 9 ELT507 HIGH LIMIT TEMPERATURE 110 F 1 10 ELT680 THERMOSTAT 700 F 1 AND ELT681 THERMOSTAT KNOB 700 F 1 AND ELT620 THERMOSTAT BEZEL 1 11 ELM735 SOLID STATE TIMER ICM FOR CH460 JAOP3 G FC2 G AND E233 1 12 ELT725 TRANSFORMER...

Page 62: ...SECTION G ELECTRIC SCHEMATICS ...

Page 63: ...G 1 ...

Page 64: ...G 2 ...

Page 65: ...G 3 ...

Page 66: ...G 4 ...

Page 67: ...G 5 ...

Page 68: ...ble for having the equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventive maintenance If any parts are proven defective during the period of one year from date of purchase Doyon Equipment Inc hereby guarantees to replace without charge F O B Linière Quebec Canada such part or parts Doyon Equipment Inc will pay the reasonable labour ...

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