Dover WILDEN BioPharm T2 Series Engineering, Operation & Maintenance Download Page 14

12

WILDEN PUMP & ENGINEERING, LLC

SECTION 8C

REASSEMBLY HINTS & TIPS

ASSEMBLY:

Upon performing applicable maintenance to the air distribution
system, the pump can now be reassembled. Please refer to the
disassembly instructions for photos and parts placement. To
reassemble the pump, follow the disassembly instructions in
reverse order. The air distribution system needs to be assem-
bled first, then the diaphragms and finally the wetted path.
Please find the applicable torque specifications on this page.
The following tips will assist in the assembly process.

Clean the inside of the center section shaft bushing to
ensure no damage is done to new seals.

Stainless bolts should be lubed to reduce the possibility of
seizing during tightening.

Level the water chamber side of the intake/discharge mani-
fold to ensure a proper sealing surface. This is most easily
accomplished by placing them on a flat surface prior to
tightening their clamp bands to the desired torque (see this
page for torque specs).

Description of Part

Metal Pumps

Air Valve

3.4 N•m [30 in.-lbs.]

Outer Piston

38.0 N•m [28 ft.-lbs.]

Vertical Bolts

13.0 N•m [115 in.-lbs.]

MAXIMUM TORQUE SPECIFICATIONS

Be sure to tighten outer pistons simultaneously on Teflon

®

-

fitted pumps to ensure proper torque values.

Place one liquid chamber on its side and align center
section with chamber using alignment marks made during
disassembly. Push down on diaphragm assembly until
diaphragm is inverted. Place opposite liquid chamber on
center section and align.

Position valve balls, seats, and o-rings in discharge 
manifold. Place vertical through discharge manifold with
threads pointing up. Install washer and start threads of bolt
(about 1

1

2

turns).

Place center section and liquid chambers on intake manifold.

Position discharge manifold and bolt assembly on liquid cham-
bers. Ensure proper alignment of mating surfaces between
liquid chambers and manifolds before tightening bolts.

Apply a small amount of Loctite 242 to the steel bore of the
shaft from the diaphragm assembly.

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Summary of Contents for WILDEN BioPharm T2 Series

Page 1: ...WIL_14070_E EOM T2M BIOPHARM 2 05 WIL_14070_E_01 qxd 1 4 06 6 29 AM Page C1...

Page 2: ...ATION AND OPERATION A Installation 6 B Operation Maintenance 7 C Troubleshooting 8 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model T2 METAL Disassembly Cleaning Inspection 9 B Turbo Flo Pump A...

Page 3: ...TY VARIES BY MODEL 900 BioPharm 901 BioPharm BSP 902 BioPharm DIN 903 BioPharm FDA Tri Clover flanges wing nuts 904 BioPharm USDA Food Master 905 BioPharm 3A CIP Wil Gard 110V 906 BioPharm 3A CIP Wil...

Page 4: ...d area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces...

Page 5: ...in the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris...

Page 6: ...0 P 8 0 3 R 32 1 3 BSP threads available DIMENSIONS T2 BIOPHARM ITEM METRIC mm STANDARD inch A 264 10 4 B 35 1 4 C 138 5 4 D 256 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 98 3 8 J 75 3 0 K 183 7 2 L 210 8...

Page 7: ...3 h 13 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance...

Page 8: ...rime troubles will be eliminated In addition pump efficiency can be adversely affected if proper attention is not given to elevation see pump performance chart PIPING Final determination of the pump s...

Page 9: ...ecessary repairs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate...

Page 10: ...rn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped it is possible that it may be saved by completely disassembling the valve cleaning all com...

Page 11: ...model T2 has a 25 mm 1 inlet and 19 mm outlet and is designed for flows up to 95 lpm 25 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or al...

Page 12: ...tched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Figure 9 Step 4 Figure 4 Remove the discha...

Page 13: ...working tolerances and should be replaced If the piston does not move freely in the air valve the entire air valve should be immersed in a cleaning solution NOTE Do not force the piston by inserting a...

Page 14: ...r clamp bands to the desired torque see this page for torque specs Description of Part Metal Pumps Air Valve 3 4 N m 30 in lbs Outer Piston 38 0 N m 28 ft lbs Vertical Bolts 13 0 N m 115 in lbs MAXIMU...

Page 15: ...13 WILDEN PUMP ENGINEERING LLC NOTES WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 13...

Page 16: ...14 WILDEN PUMP ENGINEERING LLC SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED TEFLON FITTED WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 14...

Page 17: ...02 6802 08 14 Pistons Inner 2 02 3750 01 02 3750 01 02 3750 01 02 3750 01 02 3750 01 15 Pistons Outer 2 02 4600 03 02 4600 04 02 4600 03 02 4600 03 02 4600 04 16 Stud Bolt 2 02 6150 08 02 6150 08 02...

Page 18: ...ro Seal 37 Turcite 48 Expanded PTFE 49 Polyurethane 50 Polyurethane ester 51 Neoprene 52 Buna N Nitrile 53 Viton FKM 54 Nordel EPDM 55 Teflon PTFE 56 Saniflex Hytrel 57 FDA Wil Flex 58 Wil Flex 59 Tef...

Page 19: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC1...

Page 20: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC2...

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