Dover WILDEN BioPharm T2 Series Engineering, Operation & Maintenance Download Page 11

9

WILDEN PUMP & ENGINEERING, LLC

SECTION 8A

MODEL T2 METAL

DIRECTIONS FOR DISASSEMBLY/REASSEMBLY

Figure 1

Step 2.

Figure 2

Utilizing the 

9

16

" box wrench, start by removing the four long

carriage bolts that secure the top and bottom manifolds to the
center section. 

(Figure 2)

Step 3.

Figure 3

Remove the top manifold and lift the center section off the inlet
manifold. 

(Figure 3)

CAUTION:

Before any maintenance or repair is attempted, the

compressed air line to the pump should be disconnected and
all air pressure allowed to bleed from the pump. Disconnect all
intake, discharge, and air lines. Drain the pump by turning it
upside down and allowing any fluid to flow into a suitable
container. Be aware of any hazardous effects of contact with
your process fluid.

The Wilden model T2 has a 25 mm (1") inlet and 19 mm (

³⁄₄

")

outlet and is designed for flows up to 95 lpm (25 gpm). The
single-piece center section, consisting of center block and air
chambers, is molded of polypropylene or aluminum. The air
valve is manufactured of brass or high-tech, engineered ther-
moplastics. All o-rings used in the pump are of a special mate-
rial and shore hardness that should only be replaced with
factory-supplied parts.

TOOLS REQUIRED:

Adjustable Wrench

9

16

" Box Wrench

3

4

" Box Wrench

Vise equipped with soft jaws (such as plywood, plastic
or other suitable material)

NOTE:

The model used for these instructions incorporates

rubber diaphragms, balls, and seats. Models with Teflon

®

diaphragms, balls and seats are the same except where noted. 

DISASSEMBLY:

Step 1.

Before starting disassembly, mark a line from each liquid cham-
ber to its corresponding air chamber. This line will assist in
proper alignment during reassembly. 

(Figure 1)

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Summary of Contents for WILDEN BioPharm T2 Series

Page 1: ...WIL_14070_E EOM T2M BIOPHARM 2 05 WIL_14070_E_01 qxd 1 4 06 6 29 AM Page C1...

Page 2: ...ATION AND OPERATION A Installation 6 B Operation Maintenance 7 C Troubleshooting 8 SECTION 8 DIRECTIONS FOR DISASSEMBLY REASSEMBLY A Model T2 METAL Disassembly Cleaning Inspection 9 B Turbo Flo Pump A...

Page 3: ...TY VARIES BY MODEL 900 BioPharm 901 BioPharm BSP 902 BioPharm DIN 903 BioPharm FDA Tri Clover flanges wing nuts 904 BioPharm USDA Food Master 905 BioPharm 3A CIP Wil Gard 110V 906 BioPharm 3A CIP Wil...

Page 4: ...d area FIGURE 2 When the pressurized diaphragm diaphragm A reaches the limit of its discharge stroke the air valve redirects pressurized air to the back side of diaphragm B The pressurized air forces...

Page 5: ...in the pump by turning it upside down and allowing any fluid to flow into a suitable container CAUTION Blow out air line for 10 to 20 seconds before attaching to pump to make sure all pipe line debris...

Page 6: ...0 P 8 0 3 R 32 1 3 BSP threads available DIMENSIONS T2 BIOPHARM ITEM METRIC mm STANDARD inch A 264 10 4 B 35 1 4 C 138 5 4 D 256 10 1 E 267 10 5 F 295 11 6 G 41 1 6 H 98 3 8 J 75 3 0 K 183 7 2 L 210 8...

Page 7: ...3 h 13 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Flow rates indicated on chart were determined by pumping water For optimum life and performance...

Page 8: ...rime troubles will be eliminated In addition pump efficiency can be adversely affected if proper attention is not given to elevation see pump performance chart PIPING Final determination of the pump s...

Page 9: ...ecessary repairs and replacements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate...

Page 10: ...rn beyond their ability to function In this case the valve must be replaced NOTE Before the valve is scrapped it is possible that it may be saved by completely disassembling the valve cleaning all com...

Page 11: ...model T2 has a 25 mm 1 inlet and 19 mm outlet and is designed for flows up to 95 lpm 25 gpm The single piece center section consisting of center block and air chambers is molded of polypropylene or al...

Page 12: ...tched or gouged Using an adjustable wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Figure 9 Step 4 Figure 4 Remove the discha...

Page 13: ...working tolerances and should be replaced If the piston does not move freely in the air valve the entire air valve should be immersed in a cleaning solution NOTE Do not force the piston by inserting a...

Page 14: ...r clamp bands to the desired torque see this page for torque specs Description of Part Metal Pumps Air Valve 3 4 N m 30 in lbs Outer Piston 38 0 N m 28 ft lbs Vertical Bolts 13 0 N m 115 in lbs MAXIMU...

Page 15: ...13 WILDEN PUMP ENGINEERING LLC NOTES WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 13...

Page 16: ...14 WILDEN PUMP ENGINEERING LLC SECTION 9A EXPLODED VIEW PARTS LISTING T2 METAL AIR OPERATED TEFLON FITTED WIL_14070_E_01 qxd 1 4 06 6 29 AM Page 14...

Page 17: ...02 6802 08 14 Pistons Inner 2 02 3750 01 02 3750 01 02 3750 01 02 3750 01 02 3750 01 15 Pistons Outer 2 02 4600 03 02 4600 04 02 4600 03 02 4600 03 02 4600 04 16 Stud Bolt 2 02 6150 08 02 6150 08 02...

Page 18: ...ro Seal 37 Turcite 48 Expanded PTFE 49 Polyurethane 50 Polyurethane ester 51 Neoprene 52 Buna N Nitrile 53 Viton FKM 54 Nordel EPDM 55 Teflon PTFE 56 Saniflex Hytrel 57 FDA Wil Flex 58 Wil Flex 59 Tef...

Page 19: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC1...

Page 20: ...WIL_14070_E_01 qxd 1 4 06 6 29 AM Page BC2...

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