Dover Blackmer DMX IV Manual Download Page 7

• The low Flow Detection Flowrate is the lowest flowrate

before the Flow detector activates high pressure.

• The final low pressure setting on the ACP must be at

least 10 PSI (0,68 bar) higher than the setting cor-
responding to the Flow Detection Flowrate. This
margin will compensate from line losses variations in
the system during normal operation, that could other-
wise prevent the system from going to high flow.

NOTICE :

FAILURE TO HAVE A SUFFICIENT MARGIN BETWEEN THE
FLOW WANTED AT LOW ENGINE SPEED/IDLE  AND THE FLOW
DETECTION FLOWRATE WILL LEAD TO UNSTABLE HIGH FLOW
OPERATION, DEPENDING ON LINE LOSSES AND VARIATIONS
OF THE SYSTEM.

If the flowrate is not acceptable, refer to the appropriate
IOM for the Flow Detector setting procedure.

If the low flow regulator of the ACP does not allow an
increase of 10 PSI (0,34 bar) from the pressure setting
the Flow detector, reduce the Flow Detector setting as
described in the Flow Detector IOM.

After setting the regulator pressure, push down on the
air regulator adjusting knob to lock it in position.

The line going from the Flow Detector to the ACP has
restricted flow.

NOTICE :

AIR LEAKAGE FROM THE FLOW DETECTOR TO THE AIR
CONTROL PANEL WILL NOT BE COMPENSATED BY EXTRA
FLOW COMING FROM FLOW DETECTOR AND WILL CREATE
SYSTEM FAILURE : "NO HIGH FLOW".

No accessories or T-connections are allowed between
the Air Control Panel and the outlet of the Flow Detector.

4.6 AIR SEPARATION - STOPPING FLOW

WHEN AIR ENTERS DMX

When no liquid is present or air is detected in the DMX,
the main float will go down, which will release the pres-
sure on the TXD pump air/relief valve. The pump dis-
charge pressure will be less than the pressure required
to open the flow detector check valve. Flow will stop.

Refer to DMX and Flow detector IOM to meet the instal-
lation requirements of the DMX components.

4.7 AIR SEPARATION - AIR FREE METERED

DELIVERY

To perform its air elimination function properly and prevent
air being pumped through the meter, the DMX requires a
minimum discharge pressure downstream of the pump to
be above a given minimum once the system is primed.

Performance tests have demonstrated that the following
pressure settings are typical for operation with DMX and
TXD pumps :

NOTICE :

IT IS THE INSTALLER'S RESPONSIBILITY ON EACH TRUCK TO
CHECK THAT THE PUMP BACKPRESSURE IS SUFFICIENT TO
ALLOW THE DMX TO PERFORM ITS AIR ELIMINATION FUNC-
TION PROPERLY. ADDING MORE BACKPRESSURE WILL
RESULT IN UNACCEPTABLE PERFORMANCE DURING
WEIGHTS AND MEASURES SPLIT COMPARTMENT TESTING.

The Blackmer Flow Detector acts as a proper pressure
and check valve for TXD2 and TXD2,5 pumps. See the
DMX system and Flow detector IOM for details.

An additional pressure valve with a minimum setting of
22 PSI (1.5 bar) must be used between the meter and
the Flow Detector when the DMX is used in combination
with TXD3 pumps.

The pressure valve setting may be obtained by using
several pressure valves, with a cumulative pressure
above the required setting for the pump used in conjunc-
tion with the DMX.

To evacuate the air trapped between the DMX and the
meter, a Scavenging Line is required. See DMX IOM for
rules on how to install a scavenging line.

The scavenging line must be connected to the piping at
the highest point directly before the meter. The piping
MUST be horizontal.

The piping between the DMX and the scavenging line
must not have a point higher than the scavenging line
connection.

NOTICE :

FAILURE TO MEET SCAVENGING LINE INSTALLATION CRITERIA
WILL LEAD TO AIR ELIMINATION SYSTEM FAILURE (A DIFFE-
RENCE BETWEEN PROVER AND METER READING IN SPLIT
TEST CONDITIONS).

4.8 OPERATION AGAINST A CLOSED DISCHARGE

VALVE

The pump internal relief valve protects the pump when the
nozzle is closed and the truck is running. The high pres-
sure regulator of the ACP must be set below the maxi-
mum acceptable pneumatic pressure of the pump
air/relief valve. See the TX Air/Relief Valve IOM for details.

4.9 LIQUID HANDLING FROM DMX TO FLOW

DETECTOR

Follow piping and installation requirements described in
the appropriate IOM.

Pump back pressure required for
proper air elimination (TXD2 & 2.5)

10 PSI (0.7 bar)

Pump back pressure required for
proper air elimination (TXD3)

32 PSI (2.2 bar)

7/15

NT 201B-A00 04.06 DMX IV Air elimination system e

4. SYSTEM CONSIDERATIONS (continued)

Summary of Contents for Blackmer DMX IV

Page 1: ...es March 2006 BLACKMER 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 o Fax 616 241 3752 E mail blackmer blackmer com Internet address www blackmer com BLACKMER ZI PLAINE DES ISLES F 89000 AUXERRE Tel 33 3 86 49 87 13 Fax 33 3 86 49 87 17 e mail contact blackmer mouvex com Original instructions ...

Page 2: ...or personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates special instructions which are very important and must be followed SAFETY INFORMATIONS WARN...

Page 3: ...e serious injury FAILURE TO RELIEVE SYSTEM PRESSU RE PRIOR TO PERFORMING PUMP SERVI CE OR MAINTENANCE CAN CAUSE PER SONAL INJURY OR PROPERTY DAMAGE WARNING Hazardous pressure can cause personal injury or property damage ALL FLUIDS PUMPED MUST BE COMPATI BLE WITH DMX MATERIAL INCOMPATIBI LITY CAN CAUSE FIRE SERIOUS PERSO NAL INJURY OR PROPERTY DAMAGE WARNING Hazardous fluids can cause fire serious ...

Page 4: ...R DMX III AIR ELIMINATION SYSTEM MUST ONLY BE INSTALLED IN SYSTEMS DESIGNED BY QUALIFIED ENGINEERING PERSONNEL SYSTEMDESIGNMUSTCONFORMWITHTOALLAPPLI CABLE REGULATIONSAND CODESAND PROVIDE WARNING OFALL SYSTEM HAZARDS NOTICE THE ENCLOSED IOM APPLY TO DMX III WHERE THEUPGRADE KIT HAVEBEENINSTALLED SEEENCLOSEAVIEWOFTHEUPGRADEKIT The Blackmer DMX IV Air Elimination System is designed for air free deliv...

Page 5: ...f High and Low flowrates Setting of High flowrate Setting of flowrate and engine speed acceleration Air Elimination separation Stop flow when meter is no longer supplied with air free liquid Provide air free and vapor free fluid delivery for metered applications Fluid Control Safety of operation when pumping against closed discharge valve Liquid handling from DMX to Flow Detector Provide strained ...

Page 6: ...r and pump rotational speed to limit the recirculation flowrate through the internal relief valve Some installations will require the limiting of flowrate and or pump discharge pressure For example To reduce the creation of foam in customer tanks To allow easier hose handling during delivery Reduce the setting of the ACP high pressure regulator to reduce the maximum flowrate Check the ACP IOM for ...

Page 7: ...p to be above a given minimum once the system is primed Performance tests have demonstrated that the following pressure settings are typical for operation with DMX and TXD pumps NOTICE IT IS THE INSTALLER S RESPONSIBILITY ON EACH TRUCK TO CHECK THAT THE PUMP BACKPRESSURE IS SUFFICIENT TO ALLOW THE DMX TO PERFORM ITS AIR ELIMINATION FUNC TION PROPERLY ADDING MORE BACKPRESSURE WILL RESULT IN UNACCEP...

Page 8: ... that do not eliminate pressure spikes or pres sure increase due to thermal expansion risks a spare volume of air must be trapped in a dedicated area here after called expansion tank to compress in whenever there is a pressure spike or thermal expansion of trapped liquid The compression of air trapped in the expansion tank will limit the maximum pressure inside DMX to an acceptable level see DMX I...

Page 9: ...P Truck air in connection line marked 1 on Figure 2 this is the same as the first statement in the connections for the ACP and DMX below 2 Connect Line to Engine Speed Control marked 5 on Figure 2 to the feature controlling engine speed Note that if you have 2 DMX Air Elimination Systems installed on the truck and only one truck acceleration system it is allowed to use a shuttle valve to compa re ...

Page 10: ...ystem is also recommended when operating for exten ded periods more than 1 minute against a closed dis charge valve or nozzle 5 12 FLUSHING THE PUMP Refer to the component IOM for flushing procedures and recommendations 5 13 AIR RELIEF VALVE SETTING Set the pump relief valve by adjusting the high pressure regulator in the Air Control Panel For adjustment proce dure refer to Setting of High Flowrat...

Page 11: ...MING SERVICE CAN CAUSE SEVERE PERSONAL INJURY OR PROPERTY DAMAGE WARNING Hazardous machinery can cause severe personal injury or property damage FAILURETODISCONNECTANDLOCKOUT ELECTRICAL POWER OR ENGINE DRIVE BEFORE ATTEMPTING MAINTENANCE CAN CAUSE SEVERE PERSONAL INJURY OR DEATH WARNING Hazardous machinery can cause serious personal injury IF PUMPING HAZARDOUS OR TOXIC FLUIDS THE SYSTEM MUST BE FL...

Page 12: ...es are that the Flow Detector is not returning to its low flow condition or that the Air Control Panel is not functioning properly High probability items 22 33 41 49 Medium probability items 31 32 35 Low probability items 34 44 7 1 6 Low flow rate only The most common root causes are that the Flow Detector is not returning to its low flow condition or that the Air Control Panel is not functioning ...

Page 13: ...ty the secu rity chamber See 8 above for the troubleshooting pro cedure See the DMX IOM for instructions on chamber draining 13 The air line from the pneumatic cover to the float cover is blocked Replace the air line 14 Air leak in the line between the DMX and the Pump relief valve Repair or replace the line 15 Clogged inlet filter strainer Clean or replace the filter strainer 16 The pneumatic cov...

Page 14: ...uirements are not met trapping air 48 Clogged oil separator in the ACP 49 Truck acceleration mechanism is faulty 50 Check all piping connections for leaks 51 DMX overpressurized Potential hammer peak or ther mal expansion condition Install expansion tank to limit the effects of this overall system flaw 52 Low pressure regulator is set too low See the SETTING FLOWRATE AND ENGINE SPEED section of th...

Page 15: ... AUXERRE FRANCE Tél 33 3 86 49 87 13 Fax 33 3 86 49 87 17 Mail contact blackmer mouvex com Site internet www blackmer com 1809 Century Avenue Grand Rapids Michigan 49509 1595 U S A Telephone 616 241 1611 Fax 616 241 3752 E mail blackmer blackmer com Internet Address www blackmer com ...

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