Dover Anthony 401 Service & Installation Instructions Download Page 58

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Model 401 & 403 Pass-Thru

Service and Installation Instructions

99-21972-S001 Rev. C

- 58 -

www.anthonyintl.com

Light Arrangement (26-

3/8” and Wider Door Sizes)

All lights take a minimum of 1-lamp Drivers. All frames are viewed from the front
(customer side). (X = no light

• = Light).

Optimax Pro 24 LED Lighting Installation Instructions

Tools Required

#2 Phillips Head Screwdriver

Rubber or plastic mallet

Cordless drill w/attachments

Flat-head screwdriver

Needle-nose pliers

Wire stripper and cutter

1/8” drill bit

3/8” drill bit

Tips

• Complete replacement of wire assemblies is recommended whenever

required. Splice wires only if necessary, using proper materials such as
electrical tape, wire nuts, flux core solder and heat shrink.

• Apply liquid soap to rail plastic covers and gaskets upon installation, to

facilitate insertion into mounting grooves.

• Keep doors and frames clean for product efficiency. This can also help reduce

energy consumption and potential health hazards.

• Whenever binding gasket or plastic parts, use food grade silicone.
• Always use the correct tool for the job to be performed. This ensures proper

installation and minimizes safety risks.

Summary of Contents for Anthony 401

Page 1: ...Service Installation Instructions Model 401 403 Pass Thru Door and Frame 99 21972 S001 Rev C 2022 ...

Page 2: ...tland FL Anthony Perception Group 555 Winderley Place Suite 300 Maitland FL 32751 Phone 407 571 6895 Fax 818 365 2441 Madison GA 1101 Sovis Rd Madison GA 30650 Phone 706 342 9300 Fax 706 342 9303 Conyers GA 709 Sigman Road NE Conyers GA 30013 Phone 678 607 3800 Fax 678 607 3700 International Location Shanghai China No 280 Lane 928 Zhennan Road Shanghai China 200331 Phone 86 216 284 8855 Fax 86 216...

Page 3: ...r time delat fuse Grounding Instructions Cable Direct This lighting system must be connected to a grounded metal permanent wiring system or an equipment grounding connector must be run with the system con ductors and be connected to the equipment grounding terminal or lead on the lighting fixture BEFORE YOU BEGIN Read instructions completely and carefully WARNING TO REDUCE THE RISK OF FIRE ELECTRI...

Page 4: ...Frame Sill Plastic Protector Installation 28 Ordering Replacement Doors 29 Torquemaster Replacement 30 Door Gasket Replacement 30 Door Handle Replacement 31 Access Plate Replacement 31 Door Female Plug Replacement 32 Door Heater Replacement 32 Hinge Pin Replacement 33 Torque Rod Replacement 33 Front Bumper Bar Installation Model 403 34 Door Cylinder Lock Repair Replacement 34 Ordering Replacement ...

Page 5: ...ghting Installation Instructions 58 Tools Required 58 Tips 58 Optimax Pro 24 LED Approved Drivers 59 Optimax Pro 24 LED Lighting 60 Remove Existing Lighting System 61 Mounting the LED Power Supplies 61 Locate Drill and Mount the LED Fixture to the Mullion 61 Model 401 Door Wiring Diagrams and Orientation 65 Electrical Information for Normal Temp Doors Frames Light Fixtures Heater Amperages 120 Vol...

Page 6: ...and Installation Instructions 99 21972 S001 Rev C 6 www anthonyintl com 1 Model 401 403 Service Installation Model 401 Door Replacement Parts Placement 8 6 10 4 3 13 7 12 7 2 7 9 11 5 5 7 13 12 12 7 1 7 Model 401 Door Exploded Diagram ...

Page 7: ...asket Magnet Assembly 3 40 21826 0000 401 Pivot Hold Open Stud 4 15 21930 0000 401 Hold Open Arm 5 40 10946 7008 Handle Screw 6 40 10590 2002 Retainer Ring Gold 7 40 12288 1008 Corner Piece Screw 8 40 12665 9002 Zinc TT PPH Screw 6 32 x 3 16 Green 9 45 13595 0000 Trimline Handle Assembly 10 60 12723 0003 Hinge Pin w Coupler Plug Assembly 11 45 11876 000X Slimline Handle 12 20 15203 0000 Vinyl Glaz...

Page 8: ...rvice and Installation Instructions 99 21972 S001 Rev C 8 www anthonyintl com 1 Model 401 Frame Replaceable Parts Placement 5 11 13 3 6 2 16 17 13 18 9 12 7 5 5 6 4 6 12 14 8 10 15 1 1 10 5 11 6 Model 401 Frame Exploded Diagram ...

Page 9: ... Mullion Post Bracket 6 40 13723 1006 Zinc TAP 1 4ACF Screw 10 24 x 7 16 7 15 12520 2025 F L Plate Black 8 20 12640 0000 Center Mullion Cover 9 11 10602 0001 Center Mullion Post Bracket 1 1 4 10 20 20109 10XX Frame Mullion Retainer 11 20 12512 0000 Frame Perimeter Sill Header Cover 12 20 12512 0090 End Mullion Cover 13 40 22032 0000 Hold Open Bolt 1 4 28 14 60 21817 0002 Center LED Assembly 4000K ...

Page 10: ...IGHT CABLES REF ONLY 3 TYP B B A BOTTOM BOTTOM Model 401 Frame w Top Bottom Replacement Parts Model 401 Frame w Top Bottom Replacement Parts Table Item Part Description 1 15 16435 0001 FLR Mullion Bracket 2 40 12665 9002 Zinc TT PPH Screw 6 32 x 3 16 Green 3 02 13989 5001 Offset Strike Plate Assembly 4 60 12237 0007 12 Ground Jumper Assembly w 10 LK STR ...

Page 11: ...ev C 11 www anthonyintl com 1 6 53 15 14 C L SECTION A A 6 52 2 1 Model 401 Frame Section A Replacement Parts Model 401 Frame Section A Replacement Parts Table Item Part Description 1 20 12512 0000 Frame Perimeter Sill Header Cover 2 60 21818 0002 Left End LED Assembly 4000K 60 ...

Page 12: ...ion B Replaceable Parts Table Item Part Description 1 02 10568 0001 Torque Master Assembly 2 15 21989 0000 401 Center Mullion Contact Plate Fab 3 40 13723 1006 Zinc TAP1 4ACF Screw 10 24 x 7 16 4 15 12520 2016 Center Plate 2 515 x 73 75 Black 5 20 12512 0000 101X Frame Perimeter Sill Header Cover Fab 6 20 12512 0090 End Mullion Cover Fab 7 40 12665 9002 Zinc TT PPH Screw 6 32 x 3 16 Green 8 02 139...

Page 13: ... Post Bracket 3 15 12520 2025 F L Plate Black 4 11 10602 0001 Center Mullion Post Bracket 5 20 20109 10XX Frame Mullion Retainer Extrusion 6 40 22032 0000 Hold Open Bolt 7 60 21817 0002 Center LED Assembly 4000K 60 8 60 21818 0002 Left End LED Assembly 4000K 60 9 40 12822 1003 Zinc TAP II PPH Screw 8 32 x 1 4 10 60 19910 0002 Driver 24V 100W 11 40 12665 3003 Zinc TPII PPH Screw 6 32 x 1 4 Black 1 ...

Page 14: ...vice and Installation Instructions 99 21972 S001 Rev C 14 www anthonyintl com 1 Model 403 Pass Thru Door Parts Placement 18 6 4 5 3 2 1 11 6 17 15 12 6 13 17 14 16 4 11 10 7 6 11 8 9 6 6 Model 403 Pass Thru Door Exploded Diagram ...

Page 15: ... 12288 1008 Zinc PFH SPCL Screw 8 32 x 5 8 7 45 13595 0000 Trimline Handle Assembly 8 20 11435 F000 Wipe FL Pass Thru Door Seal Fab 9 02 10308 0007 Torque Rod Assembly 10 40 12013 0001 Cylinder Lock Assembly 11 20 15277 F000 401B Door Cover Fab 12 02 18747 000X 403B Pass Thru Gasket Magnet Assembly 13 15 15286 0001 101B 103B Bumper Bracket 14 40 11117 1011 Zinc Sems Autobody Oval Screw 8 x 1 15 04...

Page 16: ...allation Instructions 99 21972 S001 Rev C 16 www anthonyintl com 1 Model 403 Pass Thru Frame Replacement Parts Placement 5 4 2 19 16 9 7 3 1 20 10 15 7 1 12 18 7 8 5 4 14 4 7 5 13 6 17 7 13 4 11 1 5 Model 403 Pass Thru Frame Exploded Diagram ...

Page 17: ...que Master Assembly 7 15 12520 X0XX End Plate Black 1 357 8 11 21441 F000 401 Anthony Lighting Center Mullion Fab 9 15 16435 0000 FLR Mullion Bracket 10 11 10602 0001 Center Mullion Post Bracket 1 1 4 11 20 20109 10XX 101X Low Profile Frame Mullion Retainer Extrusion 12 20 12640 F130 Center Mullion Cover Fab 13 20 12512 F090 End Mullion Cover Fab 14 60 19910 0002 Driver 350MA 55W UL 15 40 22032 00...

Page 18: ...Model 401 403 Pass Thru Service and Installation Instructions 99 21972 S001 Rev C 18 www anthonyintl com 1 Model 403 Pass Thru Frame Section A C ...

Page 19: ...ts Model 403 Frame Section B Replacement Parts Table Item Part Description 1 11 21440 F000 401 End Frame Jamb Fab 2 11 12868 0000 101 Mullion End Post Bracket Fab x2 3 02 10568 0000 Torque Master Assembly 4 11 21441 F000 401 Anthony Lighting Center Mullion Fab 5 11 10602 0001 Center Mullion Post Bracket 1 1 4 6 60 21817 0002 401 Center LED Assembly 4000K 60 7 60 21818 0002 401 Left End LED Assembl...

Page 20: ...Section D Replaceable Parts Model 403 Frame Section D Replaceable Parts Table Item Part Description 1 11 12868 0000 Mullion End Post Bracket 2 02 10568 0000 Torque Master Assembly 3 11 10602 0001 Center Mullion Post Bracket 4 20 12640 0090 Center Mullion Cover 5 20 12512 0090 End Mullion Cover 6 60 21817 0002 Center LED Assembly 4000K 60 7 60 21818 0002 Left End LED Assembly 4000K 60 ...

Page 21: ...r and sill should be wood for a secure installation b Anthony door frame needs a sill of at least 1 1 2 for proper installation HEADER CAULKING REAR VIEW SEAL FRAME TO WALL MOUNT FROM REAR CASE STRUCTURE FRAME CAULKING AROUND CASE STRUCTURE HEADER FRAME PLUMB VERTICALLY CORRECT MOUNT SQUARE MEASURE FROM CORNER TO CORNER SILL FRAME REAR SILL FRONT CROSS SECTION Frame Installation 6 Set frame in ope...

Page 22: ...bove 9 Starting with frame sill install mounting screws and tighten First do sides then top Do not over tighten top screws as this will bow frame 10 From inside the case re check caulking and re caulk as necessary 11 For joining frame sections without flanges on center section or one end of left end and one of right end of frame align top and bottom with end sections and join together with sex bol...

Page 23: ... the hold open already attached to the door via a pivot stud attach the other end to the frame through the hold open bolt provided 6 Adjust the closing force by turning the screw on the front of the Torquemaster with a flat head screwdriver Turn counter clockwise to tighten clockwise to loosen Over adjustment will cause door to slam 7 If necessary to square door in the frame opening turn screw on ...

Page 24: ... com 1 Model 403 Pass Thru Door Hold Open Installation 1 Torque during installation is not to exceed 80 in lbs 2 Hold Open attachment is at the top of the door 403E Pass Thru with Threshold 403E Pass Thru without Threshold 3 When no threshold is desired drill and lag on pre drilled mounting holes only ...

Page 25: ... closed position with and w o threshold adjust vinyl floor wiper seal to fit flush with floor or slab Pass Thru Door Fab Panel Assy Pass Thru Door Wiper Pass Thru Wiper Screws 6 For no threshold pass thru frames are equipped with a base plate and a floor anchor bolt Model 403 Pass Thru Door Identification 1 Model 403 Top 1 3 glass bottom 2 3 solid panel or all glass or all solid panel ...

Page 26: ... Schematics With Threshold Without Threshold Door Removal Instruction 1 Release tension on Torquemaster by turning front screw clockwise 2 On Models 401 403 Open door and lock into hold open position Using a flat head screwdriver go to the top and remove the hold open bolt from the frame by turning the bolt hex head counter clockwise ...

Page 27: ...hole Compress and pull hinge pin plug away from frame 4 Lift door out of Torquemaster Lean door on its side against a stable surface 5 Do not use power tools for installation or removal 6 Torque during installation is not to exceed 80 in lbs Contact Plate Retainer Installation 1 Insert contact plate into contact plate retainer plastic Make sure parts line up correctly to heater receptacle on frame...

Page 28: ...uter edge of plastic into groove in frame Snap inner edge into grooves of inner edge of frame 3 Work on 6 sections at a time If you try to work on a larger area plastic will not stay in place Trim contact plates if necessary 4 Reverse instructions to replace Frame Sill Plastic Protector Installation 1 Set metal protector on sill inside of case between clear opening of frame with curved edge over b...

Page 29: ...s 1 Specify outside dimensions of door measuring to the nearest 1 16 A B 2 With or without heaters 3 Hinge swing 4 Specify Model pass thru standard 5 Specify finish 6 Specify any custom items in the original order 7 Date of original order and or Anthony confirmation invoice number 8 With or without locks 9 Specify voltage 10 Pass Thru Model 403 With or without threshold Specify 1 3 glass 2 3 solid...

Page 30: ...n Torquemaster and turn screw 1 8 turn If necessary insert small flat head screwdriver between edge of Torquemaster and frame and gently pry up 3 Reverse instructions to replace Door Gasket Replacement 1 To remove pull gasket straignt out of groove between door rail and plastic cover 2 To replace start at bottom of door Insert gasket into groove in both sides of door and slide gasket up to top of ...

Page 31: ...from plastic groove 2 Insert 5 32 Allen wrench into access holes and remove screws 3 Reverse instructions to replace 4 Handle screws are contained in door frames with plastic tubes Access Plate Replacement 1 Access Plate is located on top hinge side of door 2 Insert flat head screwdriver under edge of cover and gently lift up 3 To replace snap plate into door extrusion ...

Page 32: ...sket and plastic 2 Unsnap female receptacle from hinge pin and remove hinge pin out through top of door Then pull receptacle out of access hole and cut lead wires to replace 3 Rewire new female plug following color coded wires Black or Red to Black or Red White to White and Green Yellow to ground Door Heater Replacement 1 Remove door gasket and plastic ...

Page 33: ...e lead wires from glass 8 To replace glass heater leads wire Black to Black and White to White 9 To replace receptacle leads wire Black or Red to Black White to White and Green to ground Hinge Pin Replacement NOTE See Door Female Plug Replacement for illustration 1 If two piece hinge pin and receptacle is used remove gasket and plastic unsnap hinge pin from receptacle and remove hinge pin Pull rec...

Page 34: ...illed screw holes in bar Customer must drill a 30 or 1 8 hole in door rail 13 16 in from each side of door rail 4 Screws for mounting bar are self tapping Screws are not to exceed 3 8 length 5 Mount bar at desired height to protect door glass 6 Bumper bar instructions are for the front of door only Rear bumper bars are available only for replacement of existing bars in field Rear bars are installe...

Page 35: ...everse instructions to replace 5 If cylinder lock is defective follow instruction 2 above Insert key into lock and pull lock out front of door 6 Reverse instructions to replace Ordering Replacement Frames 1 Specify outside tip to tip dimensions of frame Measure to nearest 1 16 A A C B Flange Mullion A End to End Width B Tip to Tip Height A B A Tip to Tip Width B Tip to Tip Height C Net Opening Wid...

Page 36: ...odel pass thru standard 4 Specify finish 5 Specify left or right hinge swing 6 With or without heaters 7 With or without lights 8 With or without locks 9 Specify any custom items in the original order 10 Specify voltage 11 Pass Thru Frames With or without Threshold Four Post Stabilizer Bar Installation 1 The four post stabilizer bar is designed to help support the posts during installation and sta...

Page 37: ...of all posts front to rear before installing shelves Four Post Shelf System Installation 1 Attach post to door frame by inserting post key into frame retaining bracket 2 Before installing shelves adjust all four posts to equal heights with leg leveling bolts at bottom of posts 3 Insert front of shelf into front post at angle then position rear shelf posts ...

Page 38: ...evel The Four Post Shelving System is now ready for merchandising 6 Install side product stops as desired Plastic Price Tag Molding Installation 1 Price tag molding is the exact length of the shelf s top front bar Center tag molding on front of shelf Hook bottom of tag molding under shelf across entire width of shelf Spread thumbs across tag molding and push up 2 Snap top corner of tag molding str...

Page 39: ... frame 2 Remove raceway cover Insert flat head screwdriver under back edge of retainer to remove 3 To remove raceway clip insert flat haed screwdriver under top edge of clip 4 To re install clip insert curved end of clip into groove in bottom of raceway then snap clip over raceway cover 5 Once raceway cover is removed single station socket is exposed 6 Insert flat head screwdriver into screws and ...

Page 40: ...specify door height width and manufacture date Date is located between the panes of glass on the aluminum spacer bar as shown above 2 To remove pull gasket straight out at top then slide up and out to remove center L groove in frame plastic 3 Start in corner 4 Insert bottom half arrow on bottom of frame gasket into L groove in middle of frame gasket Then push full arrow on back top of gasket into ...

Page 41: ...Production 1 Remove frame junction box cover 2 Wires are marked as to application a Black for frame heater b Red for door heater if present c White common for Black and Red d Blue for lights e Blue White stripe common for lights f Green Yellow stripe for ground Heater Wire Diagram 1 Heater wire location 2 See amperage charts in back of manual ...

Page 42: ... Transformer Wiring Diagram 1 Recommended wiring for 110 120 volt 2 Transformer wired as follows will increase the 115 volt line voltage by 10 and the applied heat by 20 3 Hot to H1 H3 4 Neutral to H2 X1 X3 5 Load for heaters X2 X4 6 Transformer is rated for an 18 Amp load Frame Junction Box Wiring Standard Production ...

Page 43: ...ct wire connector at top of driver black white Cut wires at the bottom of the driver red blue 3 Reverse instructions to replace Follow color coded wires Blues to Blues Reds to Reds Blacks to Blacks and Whites to Whites Note The red and blue wires will require electrical tape to splice them together in the field Raceway Clip Installation or Replacement 1 Insert flat head screwdriver under top edge ...

Page 44: ...BLK RED BLK RED BLK Driver Lamp Heater Wiring Diagram UPPER RACEWAY RED BLU RED BLU RED BLU RED BLU POWER SUPPLY LED BLK WHT BLU WHT BLU WHT 16 GA HOT LIGHT WHT BLU 16 GA NEU 120 277 VAC RED BLU RED BLU POWER SUPPLY LED BLK WHT BLU RED BLU RED BLU RED END MULL MULL MULL MULL MULL LED Strip Six Door Layout 401 Frame Heater Wire Layout 403 Frame Heater Wire Layout END ...

Page 45: ...Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves Keep doors and frames clean for product efficiency This can also help reduce energy consumption and potential health hazards Whenever binding gasket or plastic parts use food grade silicone Always use the correct tool for the job to be performed This ensures proper installation and ...

Page 46: ...nstallation 1 When installing the new driver keep in mind to make sure black and white wires power are pointed toward the top of the frame 2 Remove the Mullion cover using a flat screwdriver 3 Remove the raceway cover by inserting a flat screwdriver into the seam between the metal raceway and the plastic cover and prying it open 4 Using two 8 tapping screws install the driver just below all cables...

Page 47: ...w to attach the LED power supply to a ground point 1 Measure the total width of the mullion at A and B and mark a vertical line half the total width near the top and bottom of the mullion as shown in the following illustration Mount the LED power supply using two 8 tapping screws 2 Mark a vertical line from the top of the Mullion to the bottom of the Mullion through the lines measured in step 1 3 ...

Page 48: ... and Parts List 10 Thread the LED wires through the 3 8 hole 11 Align the LED fixture with the vertical lines made in step 2 and using a center punch establish two dimples one at the top and one at the bottom of the end clips 12 Use a power drill and 1 8 0 125 dia drill bit Drill two 2 holes through the LED top and bottom mounting brackets through the plastic extrusion 13 Using a Phillips screw dr...

Page 49: ...Rev C 49 www anthonyintl com 1 RED BLK RED BLK Wiring Diagrams and Orientation Anthony Door Model 401 Wiring Diagrams UPPER RACEWAY RED BLK 16 GA BLU WHT 120 277VAC BLU POWER SUPPLY LED WHT LIGHT 16 GA WHT BLU BLU RED DOOR 1 END END Model 401 Wiring Diagram 07 21941 0001 1 Door ...

Page 50: ...s 99 21972 S001 Rev C 50 www anthonyintl com 1 RED RED BLK BLU RED BLK RED RED BLK BLU UPPER RACEWAY RED BLU POWER SUPPLY LED BLK WHT 16 GA BLU WHT 16 GA WHT BLU LIGHT 120 277VAC BLU RED DOOR 1 DOOR 2 END CENTER END Model 401 Wiring Diagram 07 21941 0002 2 Door ...

Page 51: ...9 21972 S001 Rev C 51 www anthonyintl com 1 UPPER RACEWAY RED RED RED RED BLK 16 GA BLU WHT 120 277VAC LIGHT BLU BLU BLU BLU POWER SUPPLY LED WHT 16 GA WHT BLU BLU RED RED BLU DOOR 2 DOOR 3 DOOR 1 END CENTER CENTER END Model 401 Wiring Diagram 07 21941 0003 3 Door ...

Page 52: ...C 52 www anthonyintl com 1 RED BLU RED BLU RED BLU BLK BLU WHT BLU WHT 16 GA HOT LIGHT 16 GA NEU 120 277VAC WHT WHT BLU WHT BLU POWER SUPPLY LED BLU BLU RED RED RED UPPER RACEWAY DOOR 1 DOOR 2 DOOR 3 DOOR 4 END END CENTER CENTER CENTER Model 401 Wiring Diagram 07 21941 0004 4 Door ...

Page 53: ...onyintl com 1 BLK BLU WHT BLU WHT RED RED RED RED 16 GA HOT LIGHT 16 GA NEU 120 277VAC WHT BLU WHT BLU WHT BLU BLU BLU BLU POWER SUPPLY LED RED RED BLU BLU UPPER RACEWAY DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 END CENTER CENTER CENTER CENTER END Model 401 Wiring Diagram 07 21941 0005 24 36 48 5 Door ...

Page 54: ...BLU WHT BLU WHT BLU WHT RED RED RED RED 16 GA HOT LIGHT 16 GA NEU 120 277VAC WHT WHT BLU WHT BLU WHT BLU BLU BLU BLU BLU POWER SUPPLY LED RED BLK BLU POWER SUPPLY LED WHT BLU UPPER RACEWAY RED DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 END CENTER CENTER CENTER CENTER END Model 401 Wiring Diagram 07 21941 0006 60 5 Door ...

Page 55: ...Diagram 07 21941 7 24 36 6 Door 55 www anthonyintl com 1 BLK BLU WHT BLU WHT RED RED RED RED 16 GA HOT LIGHT 16 GA NEU 120 277VAC WHT BLU WHT BLU BLU BLU BLU POWER SUPPLY LED BLU RED BLU BLU RED BLU UPPER RACEWAY RED DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 DOOR 6 END CENTER CENTER CENTER CENTER CENTER END ...

Page 56: ...48 60 6 Door 56 www anthonyintl com 1 BLU WHT BLK BLU WHT RED RED RED RED 16 GA HOT LIGHT 16 GA NEU 120 277VAC WHT BLU WHT BLU BLU BLU BLU POWER SUPPLY LED RED BLK RED WHT BLU BLU POWER SUPPLY LED BLU RED BLU BLU RED UPPER RACEWAY RED DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 DOOR 6 END CENTER CENTER CENTER CENTER CENTER END ...

Page 57: ...ight location is determined by hinge swing Hinge left extra light is on the left end section Hinge right extra light is on the right end section 3 Left end section right end section and center section are pre punched to provide for sex bolts to attach frame sections together LED Strip Configurations Light Arrangement 23 Door Width All lights take a minimum of 1 lamp Drivers All frames are viewed f...

Page 58: ...ipper and cutter 1 8 drill bit 3 8 drill bit Tips Complete replacement of wire assemblies is recommended whenever required Splice wires only if necessary using proper materials such as electrical tape wire nuts flux core solder and heat shrink Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves Keep doors and frames clean for product...

Page 59: ... Power 100W Input Voltage 100V 277VAC Output Current 4 10A Output Voltage 24VDC Min Power Factor 0 9 IP rating IP64 Operating Temperature 40 C to 60 C max Isolation Class 2 Specifications Model 401 Driver 60 20062 0001 Max Continuous Output Power 90W Input Voltage 100V 277VAC Output Current 3 75A Output Voltage 24VDC Min Power Factor 0 9 IP rating IP67 Operating Temperature 20 C to 60 C max Isolat...

Page 60: ...Model 401 403 Pass Thru Service and Installation Instructions 99 21972 S001 Rev C 60 www anthonyintl com 1 Optimax Pro 24 LED Lighting Center Fixture 60 21817 xxxx End Fixture 60 21818 xxxx ...

Page 61: ...ral location for ease of wire connection 2 Mount the LED power supply using two 8 tapping screws saved when the ballast was removed NOTE Installer may have to drill two holes in raceway to accommodate LED power supply if the door is not an Anthony model NOTE The LED power supply case is grounded Attach the LED power supply to a ground point in the refrigerated directly with a screw 3 Reinstall rac...

Page 62: ...horizontal line and the vertical line top center and bottom and establish a dimple 5 Use a power drill and 1 8 0 125 dia drill bit Drill 1 hole at the intersection of the vertical center line and the horizontal lines 6 Refer to the Wiring Diagrams and Orientation section a If the electrical wires are at the top of LED Fixture go to step 6e If the electrical wires are at the bottom of the LED fixtu...

Page 63: ...the plastic extrusion notched cutout establish a dimple 8 Use a power drill and 3 8 0 375 dia drill bit drill 1 hole 9 Snap the LED fixture into the plastic extrusion Refer to Wiring Diagrams and Orientation and Parts List 10 Thread the LED wires through the 3 8 hole 11 Align the LED fixture with the vertical lines made in step 2 and using a center punch establish two dimples one at the top and on...

Page 64: ... 14 Snap J Box cover on the wire end of the end clip 15 Connect the LED Light fixture wire connectors to the LED power supply NOTE The OptiMax Pro 24V fixtures are polarity sensitive Pay close attention when wiring the red wires of the fixture to red wires of the driver and the blue wires of the driver to the black wires of the fixture 16 Turn the power on and verify LED fixture s are working ...

Page 65: ...ng Diagrams and Orientation 1 Model 401 Optimax Pro 24V Wiring Diagram 1 Door TOP RACEWAY RED BLU BLK WHT 16 GA 16 GA BLU WHT WHT BLU LIGHT 120 277VAC POWER SUPPLY LED DOOR 1 END END ASSY LED LE ASSY LED RE BLU RED BLU RED 2 Model 401 Optimax Pro 24V Wiring Diagram 2 Door 16 GA 16 GA BLU WHT WHT BLU LIGHT 120 277 VAC END DOOR 1 DOOR 2 CENTER END ASSY LED LE PWR SPLY LED LED CTR ASSY LED RE RED BLU...

Page 66: ...RED 3 Model 401 Optimax Pro 24V Wiring Diagram 3 Door BLU WHT WHT BLU 16 GA 16 GA BLU WHT WHT BLU LIGHT 120 277 VAC DOOR 1 DOOR 2 DOOR 3 END CENTER CENTER END ASSY LED LE PWR SPLY LED ASSY LED RE RED BLU RED BLU RED BLU 4 Model 401 Optimax Pro 24V Wiring Diagram 4 Door 16 GA 16 GA BLU WHT WHT BLU LIGHT 120 277 VAC DOOR 1 DOOR 2 DOOR 3 DOOR 4 END CENTER CENTER CENTER END ASSY LED LE PWR SPLY LED AS...

Page 67: ...ram 4 Door 72 High Power 16 GA 16 GA BLU WHT WHT BLU LIGHT 120 277 VAC DOOR 1 DOOR 2 DOOR 3 DOOR 4 END CENTER CENTER CENTER END PWR SPLY LED ASSY LED LE PWR SPLY LED ASSY LED RE RED RED RED RED BLU BLU BLU BLU 6 Model 401 Optimax Pro 24V Wiring Diagram 5 Door 48 High Power All Low Power BLU WHT WHT BLU 16 GA BLU WHT 16 GA WHT BLU LIGHT 120 277VAC END DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 CENTER CENTE...

Page 68: ...WHT BLU 16 GA BLU WHT 16 GA WHT BLU LIGHT 120 277VAC END DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 CENTER CENTER CENTER CENTER END ASSY LED LE POWER SUPPLY LED LED CTR LED CTR LED CTR POWER SUPPLY LED LED CTR ASSY LED LE RED RED RED BLU BLU BLU BLU BLU BLU RED RED RED 8 Model 401 Optimax Pro 24V Wiring Diagram 6 Door 48 54 Low Power 16 GA BLU WHT 16 GA WHT BLU LIGHT 120 277VAC DOOR 1 DOOR 2 DOOR 3 DOOR 4...

Page 69: ...WHT BLK RED BLK RED 9 Model 401 Optimax Pro 24V Wiring Diagram 6 Door All High Power 60 72 Low Power BLU WHT WHT BLU 16 GA BLU WHT 16 GA WHT BLU LIGHT 120 277VAC END DOOR 1 DOOR 2 DOOR 3 DOOR 4 DOOR 5 DOOR 6 CENTER CENTER CENTER CENTER CENTER END ASSY LED LE LED CTR POWER SUPPLY LED LED CTR LED CTR LED CTR POWER SUPPLY LED LED CTR ASSY LED RE RED RED RED RED BLU BLU BLU BLU BLU BLU BLU RED RED RED...

Page 70: ...55 23 x 75 8 96 9 78 10 58 11 40 12 21 13 04 13 84 14 66 15 47 16 28 0 55 26 x 67 8 31 9 06 9 82 10 57 11 34 12 08 12 85 13 62 14 35 15 12 0 55 26 x 75 8 99 9 81 10 62 11 44 12 26 13 08 13 89 14 71 15 53 16 35 0 55 28 x 75 9 68 10 56 11 44 12 32 13 20 14 08 14 96 15 84 16 72 17 60 0 55 28 x 79 10 34 11 28 12 22 13 16 14 10 15 04 15 98 16 92 17 86 18 80 0 55 30 x 67 9 02 9 84 10 66 11 48 12 30 13 1...

Page 71: ...64 1446 2023 2605 3182 30 x 67 795 1323 1851 2384 2912 30 x 75 848 1413 1974 2539 3100 30 x 79 864 1438 2015 2593 3166 NOTE Add 10 20 to above values depending upon door opening frequency Troubleshooting 1 Electrical Low voltage supply less than 108V on 120V systems results in significantly lower wattage Lower wattage will decrease the efficiency of heaters and lamps A Glass Condensation 1 No Powe...

Page 72: ...ource Supply Voltage Low Voltage b Energy Management System Sensor 2 Mechanical A Door Not Sealing Check 1 Magnetic gasket Replace if necessary 2 Torquemaster adjustment 3 Hold Open 4 Defective frame plastic 5 Frame or door out of square B Door Will Not Close 1 See instructions 2a 1 through 5 C Door Saw Toothed 1 Door or frame out of square Square to the nearest 1 16 of net opening 2 Torquemaster ...

Page 73: ...e door or frame heater wires Complete replacement recommended 2 When installing gasket and plastics use a liquid soap 3 Keep doors and frames clean 4 For binding gasket or plastic parts use a food grade silicone 5 Preventive maintenance is the key to door and frame longevity Dew Point Chart NORMAL TEMPERATURE APPLICATIONS GLASS TYPE ROOM TEMP F CASE TEMPERATURE F 40 35 30 25 20 THREE PANE NHG 70 7...

Page 74: ...sengage power The use frequency of doors will vary from location to location and the frequency in routine for preventative maintenance will vary for everyone depending on the amount of traffic For Anthony products used in harsh or extreme ambient conditions it is recommended that these inspection intervals be performed on a more regular basis When issues are found please refer to your specific mod...

Page 75: ...sembly to ensure the proper function o Inspect that the Hinge Pin and receptacle are rust corrosion free and there is an adequate amount of Dielectric Grease present o If when replacing or servicing Door and it is removed from the Hinge Pin receptacle ensure to re apply dielectric grease before installation of the door o Anthony recommends applying a minimum of three 3 grams per door Hinge Pin rec...

Page 76: ...objects that may prevent the door from closing correctly Use non abrasive cleaning apparatus i e microfiber cloth when wiping down frame and door rails Cleaning Inside Door Glass To clean door glass on the inside of the door We recommend the following cleaners Windex Original Windex Vinegar Fantastik Formula 409 MicroClean Professional APC NOTICE Note Any cleaner used or listed here MUST be Ammoni...

Page 77: ...llions No Power to Frame Check Power Supply Adjust energy controller to Full On Replace Power Supply Replace Energy Humidity Controller Replace Hinge Pin Replace wiring Check energy humidity controller Check hinge pin connections Check glass wire connections Check hinge pin wiring Low Voltage Check main voltage Adjust energy controller to Full On Replace Frame heater wires Check humidity controlle...

Page 78: ...r saw toothed Door or frame not square Square door to 1 16 Adjust TorqueMaster sag Replace worn hinge pin socket Facility or case not level Frame not properly shimmed Hold open binding damaged Lamp inoperative Power switch OFF Turn power switch ON Lamp burned out Replace lamp Lamp failure Check socket mounting Check socket lamp connection Check ground wire connection Incorrect lamp Replace with co...

Page 79: ...ins any additional or substituted product part accessory equipment fixture component or material or that has been assembled manufactured produced or installed by any method or process which is different from Anthony s standard specifications for such product Anthony expressly disclaims and make no warranties express or implied as to the condition design utility quality adequacy or capacity with re...

Page 80: ...ions 99 21972 S001 Rev C 79 www anthonyintl com 1 Revision History Rev Originator Description Of Change Date A Robert Fritz Production Release 03 17 15 B D Bore S Putti K Holst See ECN 15114 08 25 16 C E Chavez K Holst Added Appendix A See ECN 18491 06 30 22 ...

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