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PL32--21D

September 14, 2001

Page 3

MOTOR REASSEMBLY

1. Install ball bearings into both the front and rear plates.
2. Assemble rotor to rear plate/bearing assembly with the rotor’s retaining nut.

Position and set the rotor as close as

possible to the rear plate, without dragging or rubbing.

a. A good practice is to stone the blade slots and polish the ends with a medium grit emery cloth.

b. Assemble components making sure the bearing is firmly seated in the rear plate.

a. One method, shown at right, is to use a piece of

pipe which is slightly longer than the rotor, and

tap lightly against work bench several times.

This helps seat threaded components.

Figure 3

HARDWOOD

BLOCK

FLAT SURFACE

PIPE OR

SPACER

ROTOR

0.001”

CLEARANCE

3. Begin tightening rotor nut without over--tightening to

avoid damaging the ball bearing. Alternately spin the

rotor while tightening until clearance is judged to be

proper—

about 0.001” clearance.

b. A second method is to hold the rotor/rear plate

assembly vertically (plate downward) and strike

the edge of the plate with a wood block.

Recommended Spare Parts List for

BUCKEYE Series 21D Drills

These parts are suggested as a recommended inventory of spare parts. Where parts are small, low cost, or

easily lost, then we suggest stocking 3 to 4 for every 10 tools. Other larger, lower wear or more expensive

parts should be maintained as one (or one set) for every six to ten tools.

Part

No.

Description

Qty

Per

Tool

Recommended

Spare Parts For

These Numbers

of Tools

Tool

1--5

6--10

Common Parts For All Models

1005062

Ball Bearing --

Sgl Stage & CODE “0”

Double Stage

1

2

1

2

2

4

1007537

Ball Bearing

1

1

2

1008854

Ball Bearing

1

1

2

1008914

Rotor Blade

4

8

20

1008916

Front Plate

1

1

2

1008920

Planet Pin

Single Stage

Double Stage

2

4

2

4

4

8

1008924

Planet Roller

Single Stage

Double Stage

24

48

25

50

50

100

1008977

Planet Pin -- CODE 4

2

2

4

1009879

Ball Bearing

1

1

2

1012215

Rotor Nut

1

2

4

1017579

Cylinder

1

0

1

1017780

Rear Plate

1

1

2

1110185

Spindle Nut

1

1

2

Part

No.

Description

Qty

Per

Tool

Recommended

Spare Parts For

These Numbers

of Tools

Tool

1--5

6--10

Specific Parts For 21D--100 Series

1006577

Air Screen

1

2--3

3--4

1010250

Muffler Felt

1

1

2

1011732

O--Ring

1

2--3

3--4

1024712

Throttle Valve Assem.

(complete)

1

1

2

Specific Parts For Throttle Assembly (21D--100 Ser.)

1005045

Spring

1

1

2

1005081

Steel Balls

2

4

8

1008810

Retaining Ring

1

2--3

3--4

1021296

Valve Assembly

1

1

2

Specific Parts For 21D--500 Series

1001234

Spring

1

1

2

1008695

O--Ring

1

2--3

3--4

1009245

Retaining Ring

1

2--3

3--4

1012964

Air Screen

1

2--3

3--4

1019558

Muffler Felt

1

1

2

Summary of Contents for 21D Series

Page 1: ... Series 21D 4 hp Drill Handle Style 10 Pistol Grip 50 Straight Housing Ouptut Speed See page 2 Termination 38 1 4 Jacobs Chuck 1BA 40 No Chuck 42 1 4 Jacobs Heavy Duty Chuck 7BA 43 3 8 Jacobs Heavy Duty Chuck 2BA 47 5 16 Jacobs Chuck 20BA 51 3 8 Jacobs Chuck 41BA 54 1 4 Female Hex Slip Chuck Note A chuck or no chuck termination code must specified Option NL Oil Less Blades ...

Page 2: ...g Numbers RPM 24 000 4 750 3 500 2 800 2 100 900 650 500 RPM PISTOL GRIP STRAIGHT HOUSING Catalog Numbers GEARING REASSEMBLY Planetary Gearing Place a small amount ofgrease in each planet gear as illustrated at right and place on a smooth clean surface Insert a planet pin notched end up in each gear Then install the correct number of rollers 12 around each gear Grease will hold the rollers in posi...

Page 3: ... Where parts are small low cost or easily lost then we suggest stocking 3 to 4 for every 10 tools Other larger lower wear or more expensive parts should be maintained as one or one set for every six to ten tools Part No Description Qty Per Tool Recommended Spare Parts For These Numbers of Tools Tool 1 5 6 10 Common Parts For All Models 1005062 Ball Bearing Sgl Stage CODE 0 Double Stage 1 2 1 2 2 4...

Page 4: ... 21D 500 Series STRAIGHT HOUSING Assemble 1006571 Hose Adapter to motor housing with 20 25 Ft lbs torque 1006571 Hose Adapter 1006577 Air Screen 1024712 Package Valve Assembly See page 9 1021287 Motor Housing 1011732 O Ring 1010250 Muffler Felt 1013233 Baffle Ring 1019140 Motor Housing 1025255 Adapter 1019558 Muffler Felt 1019437 Push Rod 1019436 Lever 1008340 Suspension Bail 1014174 Rocking Valve...

Page 5: ... xx 21D 102 xx 21D 502 xx 21D 103 xx 21D 503 xx 21D 104 xx 21D 504 xx 1008921 Bearing Adapter CODES 3 4 ONLY 1110185 Spindle Nut 1008859 Retaining Ring 1005062 Ball Bearing 1110127 Wave Washer 1008854 Ball Bearing 1010099 Retaining Ring 1008924 Planet Roller 24 Required 12 per gear SHOWN OVERSIZE 1008920 Planet Pin 2 Required PLANET CAGE 1110057 CODE 1 1110059 CODE 2 1110058 CODE 3 1110061 CODE 4 ...

Page 6: ...G ASSEMBLIES 1110185 Spindle Nut 1008859 Retaining Ring 1005062 Ball Bearing 1110127 Wave Washer 1008854 Ball Bearing 1010099 Retaining Ring 1008924 Planet Roller 24 Required 12 per gear SHOWN OVERSIZE 1008920 Planet Pin 2 Required 1110057 Planet Cage 1110054 Planet Cage Washer GEAR HOUSING 1110046 39T 1008973 Planet Gear 14 teeth 2 Req d 1 20 LH thread 1008921 Bearing Adapter CODE 7 only 1110050 ...

Page 7: ...Washer 1012682 Spirolox Ret Ring 1110399 Set Screw 10 32 x 1 8 1015203 Brass Pad Jacobs Description 1BA smooth sleeve 7BA fluted sleeve 20BA fluted sleeve 1009823 Spring 1001252 w 1006375 Chuck Key 0 3 8 3 8 24 1014512 1110366 51 41BA smooth sleeve 1025595 Nose Assembly 1005062 Ball Bearing 1110050 Thread Cover not included in Nose Assembly 1110185 Spindle Nut 1008859 Retaining Ring 1110127 Wave W...

Page 8: ...tire unit is recommended 2 Check push rod for wear Rod should have a firm slid ing fit free from excessive looseness Valve Reassembly 1 Insert the two balls in the holes in the bushing Hold in place with a small amount of grease Then hold bushing horizontally to keep balls from falling out 2 Insert push rod into the bushing with small end toward the back larger end of the bushing Slide in far enou...

Page 9: ... adequate to maintain 90 psig while the tool in in operation An air line filter and lubricator such as CooperTools F02 M Filter 1 4 NPT and L02 EP Lubricator 1 4 NPT should be used refer to product catalog Hose should be blown out before attaching to tool LUBRICATION The gears in angle head style tools must be lubricated every 8 hours of operation with high quality gear grease CooperTools grease 4...

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Page 12: ... GmbH Co OHG 2865 152nd Avenue N E 3990 East Market Street 5925 McLaughlin Road Industriestraße 1 Redmond WA 98052 York PA 17402 Mississauga Ont L5R 1B8 73463 Westhausen Tel 425 497 0476 Tel 717 755 2933 Canada Germany Fax 425 497 0496 Fax 717 757 5063 Tel 905 501 4785 Tel 49 0 73 63 81 0 Fax 905 501 4786 Fax 49 0 73 63 81 222 England France China Mexico Apex Tool Group Apex Tool Group S N C Coope...

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