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PL32--21D

September 14, 2001

Page 2

NOTE: “Model level ‘

G

’ ” or other letter identifies the vintage of the tool and is used for identification or when

ordering spare parts since parts interchangeability may be affected. This letter is usually stamped on the tool’s

nameplate in the position indicated.

Do not use when ordering new tools.

21D--100G--38

*

21D--101G--38

21D--102G--38

21D--103G--38

21D--104G--38

21D--105G--38

21D--106G--38

21D--107G--38

21D--500G--38

*

21D--501G--38

21D--502G--38

21D--503G--38

21D--504G--38

21D--505G--38

21D--506G--38

21D--507G--38

25,000

5,200

3,800

3,200

2,400

1,000

700

500

Tool Termination Number

[ 38* ]

[ 40 ]

[ 42 ]

[ 43 ]

[ 47 ]

[ 51 ]

[ 54 ]

-- standard with 1/4” chuck (1BA)

-- no chuck

-- Hvy Dty 1/4” chuck (7BA)

-- Hvy Dty 3/8” chuck (2BA)

-- 5/16” chuck (20BA)

-- 3/8” chuck (41BA)

-- 1/4” Hex

( * ) Indicates the standard duty 1/4” chuck

will be shipped unless otherwise specified.

Catalog

Numbers

RPM

24,000

4,750

3,500

2,800

2,100

900

650

500

RPM

PISTOL GRIP

STRAIGHT HOUSING

Catalog

Numbers

GEARING REASSEMBLY

Planetary Gearing

Place a small amount of grease in each planet gear, as illustrated

at right, and place on a smooth clean surface. Insert a planet pin

— notched end up — in each gear. Then, install the correct

number of rollers ( 12 ) around each gear. Grease will hold the

rollers in position when the planet gears are removed.

PLANET

GEAR

GREASE

PLANET PIN

Figure 1

FLAT SURFACE

Timing of the Step Reduction Gear Assembly

Assemble the planet gears into the planet cage, making sure the

notched planet pins fit over the planet cage washer. Rotate each

gear until the aligning hole — on the wnd of one gear — is

diametrically opposite the

“X”

mark of the other gear. Hold the

gears in this position and slip the planet cage into the internal

gear. This is important to avoid “wiping out” the gear teeth.

This is the only position where the gear teeth are lined up.

Figure 2

X

X

DRILL POINT

STAMPED

“X”

Models:

21D--104

21D--504

Summary of Contents for 21D Series

Page 1: ... Series 21D 4 hp Drill Handle Style 10 Pistol Grip 50 Straight Housing Ouptut Speed See page 2 Termination 38 1 4 Jacobs Chuck 1BA 40 No Chuck 42 1 4 Jacobs Heavy Duty Chuck 7BA 43 3 8 Jacobs Heavy Duty Chuck 2BA 47 5 16 Jacobs Chuck 20BA 51 3 8 Jacobs Chuck 41BA 54 1 4 Female Hex Slip Chuck Note A chuck or no chuck termination code must specified Option NL Oil Less Blades ...

Page 2: ...g Numbers RPM 24 000 4 750 3 500 2 800 2 100 900 650 500 RPM PISTOL GRIP STRAIGHT HOUSING Catalog Numbers GEARING REASSEMBLY Planetary Gearing Place a small amount ofgrease in each planet gear as illustrated at right and place on a smooth clean surface Insert a planet pin notched end up in each gear Then install the correct number of rollers 12 around each gear Grease will hold the rollers in posi...

Page 3: ... Where parts are small low cost or easily lost then we suggest stocking 3 to 4 for every 10 tools Other larger lower wear or more expensive parts should be maintained as one or one set for every six to ten tools Part No Description Qty Per Tool Recommended Spare Parts For These Numbers of Tools Tool 1 5 6 10 Common Parts For All Models 1005062 Ball Bearing Sgl Stage CODE 0 Double Stage 1 2 1 2 2 4...

Page 4: ... 21D 500 Series STRAIGHT HOUSING Assemble 1006571 Hose Adapter to motor housing with 20 25 Ft lbs torque 1006571 Hose Adapter 1006577 Air Screen 1024712 Package Valve Assembly See page 9 1021287 Motor Housing 1011732 O Ring 1010250 Muffler Felt 1013233 Baffle Ring 1019140 Motor Housing 1025255 Adapter 1019558 Muffler Felt 1019437 Push Rod 1019436 Lever 1008340 Suspension Bail 1014174 Rocking Valve...

Page 5: ... xx 21D 102 xx 21D 502 xx 21D 103 xx 21D 503 xx 21D 104 xx 21D 504 xx 1008921 Bearing Adapter CODES 3 4 ONLY 1110185 Spindle Nut 1008859 Retaining Ring 1005062 Ball Bearing 1110127 Wave Washer 1008854 Ball Bearing 1010099 Retaining Ring 1008924 Planet Roller 24 Required 12 per gear SHOWN OVERSIZE 1008920 Planet Pin 2 Required PLANET CAGE 1110057 CODE 1 1110059 CODE 2 1110058 CODE 3 1110061 CODE 4 ...

Page 6: ...G ASSEMBLIES 1110185 Spindle Nut 1008859 Retaining Ring 1005062 Ball Bearing 1110127 Wave Washer 1008854 Ball Bearing 1010099 Retaining Ring 1008924 Planet Roller 24 Required 12 per gear SHOWN OVERSIZE 1008920 Planet Pin 2 Required 1110057 Planet Cage 1110054 Planet Cage Washer GEAR HOUSING 1110046 39T 1008973 Planet Gear 14 teeth 2 Req d 1 20 LH thread 1008921 Bearing Adapter CODE 7 only 1110050 ...

Page 7: ...Washer 1012682 Spirolox Ret Ring 1110399 Set Screw 10 32 x 1 8 1015203 Brass Pad Jacobs Description 1BA smooth sleeve 7BA fluted sleeve 20BA fluted sleeve 1009823 Spring 1001252 w 1006375 Chuck Key 0 3 8 3 8 24 1014512 1110366 51 41BA smooth sleeve 1025595 Nose Assembly 1005062 Ball Bearing 1110050 Thread Cover not included in Nose Assembly 1110185 Spindle Nut 1008859 Retaining Ring 1110127 Wave W...

Page 8: ...tire unit is recommended 2 Check push rod for wear Rod should have a firm slid ing fit free from excessive looseness Valve Reassembly 1 Insert the two balls in the holes in the bushing Hold in place with a small amount of grease Then hold bushing horizontally to keep balls from falling out 2 Insert push rod into the bushing with small end toward the back larger end of the bushing Slide in far enou...

Page 9: ... adequate to maintain 90 psig while the tool in in operation An air line filter and lubricator such as CooperTools F02 M Filter 1 4 NPT and L02 EP Lubricator 1 4 NPT should be used refer to product catalog Hose should be blown out before attaching to tool LUBRICATION The gears in angle head style tools must be lubricated every 8 hours of operation with high quality gear grease CooperTools grease 4...

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Page 12: ... GmbH Co OHG 2865 152nd Avenue N E 3990 East Market Street 5925 McLaughlin Road Industriestraße 1 Redmond WA 98052 York PA 17402 Mississauga Ont L5R 1B8 73463 Westhausen Tel 425 497 0476 Tel 717 755 2933 Canada Germany Fax 425 497 0496 Fax 717 757 5063 Tel 905 501 4785 Tel 49 0 73 63 81 0 Fax 905 501 4786 Fax 49 0 73 63 81 222 England France China Mexico Apex Tool Group Apex Tool Group S N C Coope...

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