Dorner Ready-To-Run Mini Conveyors Installation & Maintenance Download

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DORNER MFG. CORP.

INSIDE THE USA

OUTSIDE THE USA

P.O. Box 20 • 975 Cottonwood Ave.

TEL: 1-800-397-8664

TEL: 262-367-7600

Hartland, WI 53029-0020 USA

FAX: 1-800-369-2440

FAX: 262-367-5827

851-712 Rev. C

Ready-To-Run Mini Conveyors

Installation, Maintenance & Parts Manual

Summary of Contents for Ready-To-Run Mini Conveyors

Page 1: ...e_manuals asp DORNER MFG CORP INSIDE THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 712 Rev C Ready To Run Mini Conveyors Installation Maintenance Parts Manual ...

Page 2: ...Conveyor Belt Replacement Sequence 13 Belt Removal for Conveyor With Stands and Gearmotor Mounting Package 14 Belt Installation for Conveyor with Stands and Gearmotor Mounting Package 14 Conveyor Belt Tensioning 15 Conveyors with 1 25 32 mm Diameter Pulleys 15 Conveyor Belt Tracking 16 V Guided Belts 16 Pulley Removal 16 A Idler Pulley Removal 16 B Drive Pulley Removal 17 Bearing Removal Replaceme...

Page 3: ...ce Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need when you need it Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo Dorner 2200 series conveyors are covered by Patent Numbers 5 174 435 6 298 981 6 422 382 and corresponding patents and pate...

Page 4: ... before removing guards or performing maintenance A WARNING Gearmotors may be HOT DO NOT TOUCH Gearmotors A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other me...

Page 5: ...ter Wheels 2 9 1 6 7 3 4 8 5 Length 1 75 3 4 6 8 12 3 foot 75009199 75009203 75009207 75009211 75009215 75009219 5 foot 75009223 75009227 75009231 75009235 75009239 75009243 8 foot 75009247 75009251 75009255 75009259 75009263 75009267 Length 1 75 3 4 6 8 12 3 foot 75009200 75009204 75009208 75009212 75009216 75009220 5 foot 75009224 75009228 75009232 75009236 75009240 75009244 8 foot 75009248 7500...

Page 6: ...9271 75009274 75009277 75009280 75009283 75009286 5 foot 75009289 75009292 75009295 75009298 75009301 75009304 8 foot 75009307 75009310 75009313 75009316 75009319 75009322 Length 1 75 3 4 6 8 12 3 foot 75009272 75009275 75009278 75009281 75009284 75009287 5 foot 75009290 75009293 75009296 75009299 75009302 75009305 8 foot 75009308 75009311 75009314 75009317 75009320 75009323 Length 1 75 3 4 6 8 12...

Page 7: ... 4 6 8 12 3 to 15 30 35 42 60 70 80 6 to 35 30 35 42 52 47 37 10 to 58 30 35 27 22 17 8 NOTE Maximum conveyor loads based on Non accumulating product Product moving towards gearmotor Conveyor being mounted horizontal Part Number Output Hp Input Volts Input Phase Input Hz Amps FLA Ratio RPM Torque in lb 62M060PL411FN 0 03 115V 1 60 0 46 60 25 38 62M036PL411FN 0 03 115V 1 60 0 46 36 42 26 62M025PL41...

Page 8: ...nting Brackets 1 Locate brackets Exploded view shown in Figure 5 Figure 5 Figure 5 2 Remove screws Figure 5 item 1 2 washers Figure 5 item 3 nuts Figure 5 item 4 and T bars Figure 5 item 5 from brackets 3 Insert T bars Figure 5 item 5 into conveyor side slots Figure 6 item 1 Fasten brackets Figure 6 item 2 to conveyor with mounting screws Figure 6 item 3 Figure 6 Figure 6 NOTE Conveyor MUST be mou...

Page 9: ...igure 8 Illustration References Figure 7 Figure 7 2 Install M6 T bar Figure 8 item 1 in T slot Figure 8 item 2 Figure 8 Figure 8 3 Set spacer Figure 9 item 1 on conveyor lip Figure 9 item 2 Figure 9 Figure 9 4 Mount slotted bracket Figure 10 item 1 to conveyor frame with M6 screws Figure 10 item 2 Figure 10 Figure 10 5 Adjust height as required Tighten M6 screws to 80 in lb 9 Nm 6 Repeat for oppos...

Page 10: ...m 1 in inner T slot of stand leg Figure 13 item 2 Figure 13 Figure 13 3 Loosely attach adjustable bar Figure 14 item 1 or Figure 15 item 1 to aluminum stand T slot as required Attach outer tube end with screw Figure 14 item 2 Figure 14 Figure 14 Attach inner channel end with screw Figure 15 item 2 Figure 15 Figure 15 A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before remo...

Page 11: ...with screws Figure 19 item 2 to the top of the controller Figure 19 Figure 19 A WARNING Failure to secure three screws Figure 16 item 1 may cause conveyor sections to drop down causing severe injury TIGHTEN SCREWS AFTER ADJUSTMENT 1 Item Part Number Description 1 920406M Socket Head Screw M4 0 70 x 6 mm 2 202658 Mounting Clip x2 3 920612M Socket Head Screw M6 1 00 x 12 mm x2 4 639971M T Bar Single...

Page 12: ...riable Speed Controller Mounting to Stand Leg 1 Assemble mounting clips Figure 22 item 1 with screws Figure 22 item 2 to the side of the controller Figure 22 Figure 22 2 Install T bars Figure 23 item 1 into T slots of stand leg Figure 23 Figure 23 3 Attach controller to stands with two screws Figure 23 item 2 4 Slide controller to its desired mounting location along conveyor and tighten both screw...

Page 13: ...d Accumulated dirt in wipers if installed Foreign material inside the conveyor Improperly positioned accessories Bolt on guiding is pinching belt Stalling or slipping indicates Excessive load on belt Conveyor belt or drive timing belt are not properly ten sioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V guide indicates Twisted or damaged c...

Page 14: ... and accessories from side opposite drive Figure 25 item 1 4 On tension end of the conveyor identified with a label Figure 26 item 1 push in head plate assembly Figure 26 item 2 On both sides of conveyor loosen and move cam tracking assemblies Figure 26 item 3 if equipped away from head plates then loosen fastening screws Figure 26 item 4 and push head plate assembly inward Figure 26 Figure 26 5 R...

Page 15: ...nd guiding Conveyor Belt Tensioning Conveyors with 1 25 32 mm Diameter Pulleys 1 On tension end of the conveyor identified with a label Figure 30 item 1 adjust head plate assembly Figure 30 item 2 On both sides of conveyor loosen fastening screws Figure 30 item 3 and rotate pinion gear Figure 30 item 4 to adjust head plate assembly Figure 30 Figure 30 2 Adjust head plate assembly so end of conveyo...

Page 16: ...ove the desired pulley following the corresponding instructions below A Idler Pulley Removal B Drive Pulley Removal A Idler Pulley Removal 1 On one side of the conveyor loosen two 2 head plate fastening screws Figure 33 item 1 and remove them Figure 33 Figure 33 2 Remove the head plate Figure 34 item 1 from the conveyor frame Figure 34 Figure 34 3 Pulley will slide out of opposite head plate and d...

Page 17: ...drop into slack of belt 5 Slide the drive pulley out of the belt loop Bearing Removal Replacement Removal 1 Place bearing removal tool part 456063 Figure 38 item 1 below bearing Figure 38 item 2 with lip Figure 38 item 3 located in gap Figure 38 item 4 between bearing and spindle hub Figure 38 item 5 as shown Figure 38 Figure 38 2 Using puller part 807 1716 Figure 39 item 1 remove and discard bear...

Page 18: ...ver bearing Figure 42 Figure 42 5 Place open end of pusher Figure 43 item 1 into sleeve Figure 43 Figure 43 6 Using an arbor press or similar device press bearing onto pulley shaft Figure 44 Figure 44 Figure 44 7 Repeat steps 1 through 5 for each bearing Drive Pulley and Idler Pulley Installation Drive Pulley Installation 1 With opposite head plate installed position the drive pulley through the l...

Page 19: ...ure 47 Figure 47 2 Loosen button screws Figure 47 item 2 3 Raise or lower stand leg Figure 47 item 3 to the required height Level stand from side to side using a level Figure 47 item 4 4 Tighten button screws Figure 47 item 2 to 150 in lb 17 N m 5 Repeat steps 2 through 4 on opposite stand leg A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performin...

Page 20: ...Figure 49 Figure 49 4 Remove timing belt Figure 50 item 1 Figure 50 Figure 50 5 Loosen set screws Figure 51 item 1 and remove driven pulley Figure 51 item 2 Figure 51 Figure 51 6 Replace drive or driven pulley See Drive or Driven Timing Pulley Replacement on page 21 Tighten screws to 80 in lb 9 Nm 7 Complete steps 5 9 of Timing Belt Replacement on page 21 See Drive or Driven Timing Pulley Replacem...

Page 21: ... Figure 54 item 3 6 Insert gearmotor drive pulley into timing belt Mount assembly with two 2 bottom screws Figure 55 item 1 Tighten to 45 in lb 5 Nm Figure 55 Figure 55 7 Insert top cover Figure 53 item 3 into bottom cover Mount assembly with two 2 top screws Figure 53 item 1 Tighten to 45 in lb 5 Nm 8 Tighten timing belt tensioner screw Figure 52 item 2 to 15 in lb 1 7 Nm 9 Tighten screws Figure ...

Page 22: ...3 Remove four 4 screws Figure 58 item 1 Remove gearmotor Figure 58 item 2 and top cover Figure 58 item 3 Figure 58 Figure 58 4 Loosen set screws Figure 59 item 1 and remove drive pulley Figure 59 item 2 Figure 59 Figure 59 5 Replace drive pulley Figure 59 item 2 on new gearmotor and tighten set screws Figure 59 item 1 to 33 in lb 3 7 Nm 6 Complete steps 5 through 9 of Timing Belt Replacement on pa...

Page 23: ...851 712 Rev C 23 Dorner Mfg Corp Ready To Run Mini Conveyors Notes ...

Page 24: ...han those shown in this section contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand 19 Drive Spindle Kit 20 Idler Spindle Kit 17 C D Position A B Position 9 15 16 3 OR 14 13 12 11 10 9 7 8 6 5 2 2 4 1 18 ...

Page 25: ... RH 10 920691M Socket Head Screw M6 x 10mm 11 240329 Tension Slide Bar 12 240420 Rack Gear 14 5 Degree PA x 24 P 13 240423 Pinion 2 51 mm 14 240422 Pinion Pin 15 456402 Drive Spindle 2 51 mm 247602 Nosebar Drive Spindle Lagged 2 51mm 16 980422M Square Key 4 mm x 22 mm 17 240402 LLLLL 2 51mm Frame 18 240025 Cam Mounting Assembly 19 22A 02 Drive Spindle Kit Position A and B Grooved Includes Items 1 ...

Page 26: ...26 851 712 Rev C Ready To Run Mini Conveyors Service Parts 3 76 mm to 6 152 mm Wide Conveyor 21 Drive Spindle Kit 22 Idler Spindle Kit C D Position A B Position 2 18 19 1 2 5 6 9 7 12 17 11 10 8 13 14 3 16 9 4 15 OR 20 ...

Page 27: ...ion Slide Bar 12 240420 Rack Gear 14 5 Degree PA x 24P 13 240421 Pinion Bushing 14 2030WWM Pinion Gear 15 4564WW Drive Spindle 2476WW Nosebar Drive Spindle Lagged 16 980422MS Square Key 4 mm x 22 mm 17 2404WW LLLLL Conveyor Frame 18 2405WW LLLLL Conveyor Bed Plate 19 807 1105 Flat Head Torx Screw M6 x 10 mm 20 240025 Cam Mounting Assembly 21 22A WW Drive Spindle Kit Position A and B Grooved Includ...

Page 28: ...51 712 Rev C Ready To Run Mini Conveyors Service Parts 8 203 mm to 12 305 mm Wide Conveyor 22 Drive Spindle Kit 23 Idler Spindle Kit C D Position A B Position 2 19 1 3 19 20 10 18 4 11 12 13 14 15 7 8 6 5 2 9 17 OR 9 16 21 ...

Page 29: ...Bar 12 240420 Rack Gear 14 5 Degree PA x 24P 13 240412 LLLLL Side Rail LH 14 240414 LLLLL Center Rail 15 2030WWM Pinion Gear 16 240413 LLLLL Side Rail RH 17 4564WW Drive Spindle 2476WW Nosebar Drive Spindle Lagged 18 980422M Square Key 4 mm x 22 mm 19 2405WW LLLLL Side Rail RH 20 807 1105 Flat Head Torx Screw M6 x 10 mm 21 240025 Cam Mounting Assembly 22 22A WW Drive Spindle Kit Position A and B G...

Page 30: ...cket Head Screw M6 x 20mm Item 2 2200 Guide 3 76mm HS Length End Guide 2 610mm Left Hand 280403 02400 Right Hand 280403 02400 3 914mm Left Hand 280403 03600 Right Hand 280403 03600 4 1219mm Left Hand 280403 04800 Right Hand 280403 04800 5 1524mm Left Hand 280403 06000 Right Hand 280403 06000 6 1829mm Left Hand 280403 07200 Right Hand 280403 07200 7 2134mm Left Hand 280403 08400 Right Hand 280403 0...

Page 31: ...cket Head Screw M6 x 20 mm Item 2 2200 Guide 0 5 13mm HS Length End Guide 2 610mm Left Hand 280503 02400 Right Hand 280503 02400 3 914mm Left Hand 280503 03600 Right Hand 280503 03600 4 1219mm Left Hand 280503 04800 Right Hand 280503 04800 5 1524mm Left Hand 280503 06000 Right Hand 280503 06000 6 1829mm Left Hand 280503 07200 Right Hand 280503 07200 7 2134mm Left Hand 280503 08400 Right Hand 28050...

Page 32: ...r x10 5 950620M Socket Head Screw M6 x 20 mm Item 2 2200 Guide 0 5 13mm HS Length End Guide 2 610mm Left Hand 280903 02400 Right Hand 280903 02400 3 914mm Left Hand 280903 03600 Right Hand 280903 03600 4 1219mm Left Hand 280903 04800 Right Hand 280903 04800 5 1524mm Left Hand 280903 06000 Right Hand 280903 06000 6 1829mm Left Hand 280903 07200 Right Hand 280903 07200 7 2134mm Left Hand 280903 0840...

Page 33: ... Head Screw M6 x 20 mm Item 2 2200 Guide 0 5 13mm HS Length End Guide 2 610mm Left Hand 280903 02400 Right Hand 280903 02400 3 914mm Left Hand 280903 03600 Right Hand 280903 03600 4 1219mm Left Hand 280903 04800 Right Hand 280903 04800 5 1524mm Left Hand 280903 06000 Right Hand 280903 06000 6 1829mm Left Hand 280903 07200 Right Hand 280903 07200 7 2134mm Left Hand 280903 08400 Right Hand 280903 08...

Page 34: ...ile Guide 5 1524 mm 202987 Aluminum Profile Guide 6 1829 mm 202988 Aluminum Profile Guide 7 2134 mm 202989 Aluminum Profile Guide 8 2438 mm 2 200830M Drop In Tee Bar 3 202004 Mounting Bracket 4 202027M Guide Mounting Shaft Vertical 5 202028M Guide Mounting Shaft Horizontal 6 674175MP Square Nut 7 807 652 Cross Block 8 807 948 Vinyl Shaft Cap 9 614068P Flat Extruded Guide per foot 10 920612M Socket...

Page 35: ...op In Tee Bar 4 202004M Mounting Bracket 5 202027M Vertical Mounting Guide Shaft 6 202028M Horizontal Mounting Guide Shaft 7 674175MP Square Nut M6 1 00 8 920612M Socket Head Screw M6 1 00 x 12 mm 9 920616M Socket Head Screw M6 1 00 x 16 mm 10 460063 LLLLL Aluminum Profile Guide 11 614068P LLLLL Extruded Guide LLLLL Length in inches with 2 decimal places Length Example Length 95 25 LLLLL 09525 Ite...

Page 36: ...3 914mm 202214 Side Flare Mounting Guide 4 1219mm 202215 Side Flare Mounting Guide 5 1524mm 202216 Side Flare Mounting Guide 6 1829mm 3 202522M Flared Guide 45 2 610mm 202523M Flared Guide 45 3 914mm 202523M Flared Guide 45 4 1219mm 202523M Flared Guide 45 5 1524mm 202523M Flared Guide 45 6 1829mm 4 639971M Drop In Tee Bar 5 910506M Button Head Screw M5 x 6mm 6 911 512 Washer 7 950620M Cap Low Hea...

Page 37: ...nt Assembly 1 6 5 3 2 4 7 Item Part Number Description 1 240831 Stand Mount 2 300150MK4 Drop In Tee Bar x4 3 605279P Washer 4 807 920 Square Nut M6 5 920620M Socket Head Screw M6 x 20 mm 6 950612M Socket Low Head Screw M6x12 mm 7 240839 Flat Belt Stand Mount Assembly Item Part Number Description ...

Page 38: ...50616M Socket Low Head Screw M6 x 16mm 6 240840 Roller Assembly Includes Items 1 3 and 4 7 240830 2 51mm to 6 152mm Flat Belt Return Roller Assembly Item Part Number Description 5 1 2 3 4 6 Item Part Number Description 1 240826 Return Roller 2 240827 Return Roller Clip 3 2409WW Return Roller Guard 4 2410WW Return Roller Rod 5 950616M Socket Low Head Screw M6 x 16mm 6 2408WW 8 203mm to 24 610mm Fla...

Page 39: ...0 03 hp 230 Volts 167 RPM 10 60 Hz 3 Phase 9 1 2 814 088 Timing Belt 3mm x 15mm 159mm long 814 089 Timing Belt 3mm x 15mm 179mm long 3 450078M Drive Pulley 1 2 Bore 450076M Drive Pulley 10mm Bore 4 912 052 Key 1 8 x 5 8 1 2 Bore 980422M Key 4mm x 22mm 10mm Bore 5 450077M Driven Pulley 12 mm Bore 6 980422M Driven Pulley Key 4 mm x 22 mm 7 450087 Guard Half Light Duty Side Drive 8 450046M Plate Side...

Page 40: ...r as indicated below Add V for V guided belts Cleated Belt Part Number Configuration Refer to Dorner patent plate Figure 60 From the model number determine conveyor type T width WW length LLLL cleat type C and cleat spacing SSSS Use data to configure belt part number as indicated below Add V for V guided belts 210 M WW LLLL A PP BB 24 C M WW LLLL A SSSS DORNER MFG CORP HARTLAND WI USA L E D O M L ...

Page 41: ...851 712 Rev C 41 Dorner Mfg Corp Ready To Run Mini Conveyors Notes ...

Page 42: ... not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Returns will not be accepted after 60 days from original invoice date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to ev...

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