G643(E) Service Manual
Chapter 6. LPG FUEL DELIVERY SYSTEM
212
Removal and Installation of CA100 Mixer for
G643
Follow the procedures below for removal and
reinstallation of the CA100 mixer in non-certified
systems.
CA100 Mixer Removal Steps
(1) Gasket-Adapter Plate MTG.
(2) Adapter-Intake Manifold
(3) Fitting
(4) TMAP sensor
(5) Washer-Tamp MTG
(6) Bolt-Tamp MTG
(7) Gasket-ITB
(8) Bolt-Adapter
(9) ITB
(10) O-Ring
(11) O-Ring Spacer
(12) Mixer
(13) Fitting
(14) Fitting- Vacuum Small
(15) Apollo Adapter
(16) Bolt
(17) Fitting
Figure 33. CA100 Mixer in Non-Certified System
1.
Close the liquid outlet valve in the forklift cylinder
or fuel storage container.
2.
Purge the system of fuel by starting the engine
and running until all trapped fuel in the system is
exhausted and the engine shuts down.
3.
Key switch in “OFF” position.
4.
Remove the air cleaner hose (1).
5.
Remove the vacuum line (2).
6.
Remove vapor fuel inlet line (3) from the mixer (6).
7.
Disconnect the wires leading to the electronic
throttle body by pinching the lock tabs on either
side of the wiring harness connector (8).
8.
Loosen the four bolts (4) that secure the
mixer/adapter/throttle body assembly to the intake
manifold.
9.
Remove the mixer (6) and the throttle body (7) as
an assembly by gently pulling upwards. Take care
not to drop anything down the intake manifold.
10.
Gently wiggle and pull to separate mixer and
adapter from the throttle body. Take note of the
adapter orientation on the mixer, as it must be
reinstalled correctly for proper fit on the throttle.
11.
Remove the four mounting screws that attach the
throttle adapter to the mixer.
12.
Remove the vapor fuel inlet fitting from the mixer.
12
12-01
13
14
9
3
2
1
15
16
10
11
4
6
5
8
7
17
