Donaldson Torit PowerCore VH 1-4 Installation And Operation Manual Download Page 43

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Summary of Contents for PowerCore VH 1-4

Page 1: ...3 24 3 30 VL 1 4 1 6 2 8 2 12 2 16 2 20 3 18 3 24 3 30 Installation and Operation Manual Installation Operation and Service Information IOM AG8039501 ENG Revision 5 English Master Language This manua...

Page 2: ...suppression and isolation strategies that are appropriate for the risks associated with their application Develop and implement maintenance work practices to maintain a safe operating environment ens...

Page 3: ...ation 7 VL Typical Installation 8 Standard Equipment 9 Hopper and Leg Installation 9 Provisional Anchor Bolt Recommendations 9 Inlet Manifold Standard or Outlet Manifold optional where available Insta...

Page 4: ...Core filter media The system is designed to provide optimum performance for high efficiency low operating pressure drop energy usage within a small size collector Continuous duty means the filter pack...

Page 5: ...ration Ss 1 5 g Seismic Spectral Acceleration S1 0 6 g Installed Unit Base Elevation Grade Risk Category II Compressed air psig 90 100 Housing rating inches water gauge 20 Control Power 24 VDC or 120...

Page 6: ...Wind Speed Exposure 90 mph Exposure C Seismic Spectral Acceleration Ss 1 5 g Seismic Spectral Acceleration S1 0 6 g Installed Unit Base Elevation Grade Risk Category II Compressed air psig 90 100 Hou...

Page 7: ...ir passes through the filter packs to the clean air plenum and discharges through the clean air outlet Filter cleaning is accomplished using pulse jet technology Air diaphragm valves provide the pulse...

Page 8: ...ll compromise collector performance Inspect collector to ensure all hardware is properly installed and tight prior to operating collector Installation Use proper equipment and adopt all safety precaut...

Page 9: ...End Wrenches Socket Wrenches Adjustable Wrench Spreader Bars Torque Wrench inch lbs 9 16 in Socket The collector is suitable for either indoor or outdoor installations Reference the Rating and Specif...

Page 10: ...leg assembly over and lift into position over anchor bolts 4 Level hopper 5 Tighten all fasteners securely including all anchor bolts Tighten all hardware before removing crane 6 Apply rope sealant t...

Page 11: ...bolts Tighten all hardware before removing crane 6 Apply rope sealant to upper hopper flange hopper cabinet seam so sealant is positioned on the inner edge of the bolt holes see instructions shipped...

Page 12: ...dware supplied Standard Equipment Anchor should project a minimum of 1 3 4 in and account for nut washer base plate and shims grout Embedment depth Typical Foundation Anchor Provisional Anchor Bolt Re...

Page 13: ...r The inlet and outlet manifolds are considered part of the duct system and must be supported in the field by others inlets Step 2 Step 3 Step 4 inlet manifold outlet manifold 3 Lift inlet manifold an...

Page 14: ...caution when removing hopper access cover to avoid personal injury Use special care reaching inside hopper for any dust related hazards or ancillary equipment or any other components Clean Air Outlet...

Page 15: ...s rating plate for voltage and amperage ratings Refer to the wiring diagram for the number of wires required for main power wiring and remote wiring 1 Remove the plastic pipe plug from the collector...

Page 16: ...supply automatic condensate valve air regulator bleed type air filter customer supplied VH Turn power off and lock out electrical power sources Turn compressed air supply OFF bleed and lock out lines...

Page 17: ...mpressed air supply automatic condensate valve air regulator bleed type air filter customer supplied VL Turn power off and lock out electrical power sources Turn compressed air supply OFF bleed and lo...

Page 18: ...equipped with a solenoid valve typically 120V that controls the pulse cleaning valves which clean the filters Wire the solenoids to the solid state timer following the wiring diagram supplied with the...

Page 19: ...at 100 milliseconds Do not adjust pulse ON time unless the proper test equipment is available Too much or too little ON time can cause shortened filter life Pulse OFF Time Factory set at 15 seconds V...

Page 20: ...ce switches are in the OFF position 8 Check that all optional accessories are installed properly and secured 9 Turn power ON at source 10 Turn the compressed air supply ON Adjust pressure regulator fo...

Page 21: ...r s compressed air manifold Operational Checklist 1 Monitor the physical condition of the collector and repair or replace any damaged components Routine inspections will minimize downtime and maintain...

Page 22: ...inside towards the back of the front tray section and remove the clevis pins located on both sides of the tray joint c Using both hands push down on front of the tray while sliding the tray slowly int...

Page 23: ...lock pin Filter Removal and Installation 10 Return lever to vertical position and reinstall safety pin Note Filter access door will not close if filter tray is not in the up position 11 Make sure gas...

Page 24: ...cabinet 1 left and 1 right the front portion of the support tray must be attached To attach the front section of the filter tray a Slide the rear portion of the support tray towards the back of the c...

Page 25: ...traight up remove the lower valve body assembly from the manifold using care to avoid losing the diaphragm 5 Remove both the upper and lower black rubber gaskets from the lower valve body and replace...

Page 26: ...lifting equipment and adopt all safety precautions needed for moving and handling the fan A crane or forklift is recommended for unloading assembly and installation of the fan Location must be clear...

Page 27: ...VL 1 4 through 3 30 TBI Style Damper and Silencer Support Bracket VH VL TBI Style Damper and Silencer Support Bracket For complete information see the most current version of the TBI Fan Installation...

Page 28: ...8 in gasket spacer between the hopper flange and slide gate as shown 2 Attach the drum pack and slide gate to the hopper flange using 3 8 16 bolts washers and hex nuts 3 Attach the drum cover to the...

Page 29: ...exible hose 1 8 in gasket spacer 3 8 16 bolt flat washer lock washer 3 8 16 hex nut 55 Gallon Drum Pack with Slide Gate hopper flange drum cover optional latch customer supplied 55 gallon drum hose cl...

Page 30: ...control valve after installing control valve in convenient location 6 Connect a compressed air source to the pneumatic control valve 7 Connect flex hose from the hopper to the dumpster lid and tighten...

Page 31: ...rious injury Turn power off and lock out electrical source before performing service or maintenance work Keep hands feet and loose clothing away from both inlet and outlet openings to avoid injury or...

Page 32: ...r plenum and the low pressure tap is located in the clean air plenum 1 Choose a convenient accessible location on or near the collector for mounting that provides the best visual advantage 2 Plug the...

Page 33: ...d a low pressure tap is located in the clean air plenum The pressure based switch function provides high pressure ON and low pressure OFF control of the filter cleaning system 1 Choose a convenient ac...

Page 34: ...8 in NPT male adapter NPT male adapter static pressure tee dirty air plenum pressure tap location 1 8 in NPT male adapter plastic tubing two 1 8 in NPT adapters low pressure port high pressure port Ph...

Page 35: ...draws air through the filters creating a pressure drop The Delta P Controller measures the pressure drop and provides a visual display in inches water gauge or metric SI collectors of daPa Filter Cle...

Page 36: ...P Plus Controller offers three filter cleaning options 1 Differential Pressure Cleaning DFF When the pressure drop across the filters reaches the Controller s High Pressure On setpoint the Controller...

Page 37: ...and secure following the assembly drawing instructions 3 Tighten all hardware before removing crane or forklift 4 Check platform hardware each time the platform is used Platforms and Ladders Stationar...

Page 38: ...ces before performing service or maintenance work Do not install in classified hazardous atmospheres without an enclosure rated for the application solenoid manifold cover cold climate kit junction bo...

Page 39: ...aintenance work must be performed by a qualified electrician and comply with all applicable national and local codes Turn power off and lock out electrical power sources before performing service or m...

Page 40: ...normally occupied areas Explosion vents should be inspected regularly to confirm physical and operational condition Replace any damaged parts immediately Standard explosion vents are intended for out...

Page 41: ...ed and properly sealed Damper control not adjusted properly Check airflow in duct Adjust damper control until proper airflow is achieved and the blower motor s amp draw is within the manufacturer s ra...

Page 42: ...a P Maintenance Manual Delta P Controller ON but cleaning system does not start Pressure tubing disconnected ruptured or plugged Check tubing for kinks breaks contamination or loose connections High P...

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Page 44: ...to corrosion abrasion normal wear and tear product modification or product misapplication Donaldson also makes no warranty whatsoever as to any goods manufactured or supplied by others including elec...

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