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14

Donaldson Company, Inc.

Problem

Probable Cause

Remedy

Fan blower and motor 

 

do not start

Improper motor wire size

Rewire using the correct wire gauge as specified by 

national and local codes.

Not wired correctly

Check and correct motor wiring for supply voltage. See 

motor manufacturer's wiring diagram. Follow wiring 

diagram and the National Electric Code.

Collector not wired for available 

voltage

Correct wiring for proper supply voltage.

Input circuit down

Check power supply to motor circuit on all leads.

Electrical supply circuit down

Check power supply circuit for proper voltage. Check for 

fuse or circuit breaker fault. Replace as necessary.

Damaged motor

Replace damaged motor.

Fan blower and motor 

start, but do not stay 

running

Incorrect motor starter installed

Check for proper motor starter and replace if necessary.

Access doors are open or not 

closed tight

Close and tighten access doors. See Filter Replacement.

Hopper discharge open

Check that dust container is installed and properly sealed.

Damper control not adjusted 

properly

Check airflow in duct. Adjust damper control until proper 

airflow is achieved and the blower motor’s amp draw is 

within the manufacturer’s rated amps.

Electrical circuit overload

Check that the power supply circuit has sufficient power to 

run all equipment.

Clean-air outlet 

discharging dust

Filters not installed correctly

See Filter Installation.

Filter(s) damaged or worn

Replace filters as necessary. Use only genuine Donaldson 

replacement parts. See Filter Replacement.

Insufficient airflow

Fan rotation backwards

Proper fan rotation is clockwise when viewed from the 

motor side or counterclockwise when viewed through the 

inlet cone. See Preliminary Start-Up Check.

Access doors open or not closed 

tight

Check that all access doors are in place and secured. 

Check that the hopper discharge opening is sealed and 

that dust container is installed correctly.

Fan exhaust area restricted

Check fan exhaust area for obstructions. Remove material 

or debris. Adjust damper flow control.

Filters need replacement

Remove and replace using genuine Donaldson 

replacement filters. See Filter Replacement.

Dust storage area overfilled or 

plugged

Clean out dust storage area. See Dust Disposal.

Cleaning arm failure

Check for adequate clearance between nozzles and 

tubesheet for free rotation. Check drive chain for proper 

tension.

Troubleshooting

Summary of Contents for 252LP

Page 1: ...recautions related to worker safety The hazard alert image denotes safety related instructions and warnings in this manual DO NOT install operate or perform maintenance on this collector until you hav...

Page 2: ...operation and maintenance for the collector purchased Please read the manual before installing operating or performing maintenance on the collector as it contains specific precautions for worker safe...

Page 3: ...oting 14 Appendix A Installation 16 Location and Site Selection 17 Delivery and Inspection 17 Unloading and Positioning 17 Lifting Information 18 Support Installation 19 Inlet Scroll Installation 19 P...

Page 4: ...ould comply with applicable codes and standards related to combustible dust Electrical installation must be performed by a qualified electrician This equipment is not designed to support site ducts pi...

Page 5: ...ty for the fitness of a mitigation strategy or product for a particular installation or application The process owner s final selection of dust collectors and risk mitigation strategies should be base...

Page 6: ...gle discharge hopper Filters The LP collector ships with filter bags and cages The standard bag media is Dura Life which provides long life and energy savings due to lower pressure drop Other filter b...

Page 7: ...airflow straightening before it reaches the filters This allows the majority of the dust to drop out into the hopper and the airflow to be evened out before it gets to the filters Hopper The hopper l...

Page 8: ...verflow Valve An optional means to allow water evacuation Some method of water evacuation must be provided if a water based extinguishing system is installed on the collector Cleaning Controls and Sen...

Page 9: ...ctly into the hopper The air continues through an internal flow straightener that evenly distributes the dust laden air within the collector cross section and around the filter bags After entering the...

Page 10: ...10 Donaldson Company Inc Collector Operation scroll inlet dirty air inlet clean air outlet filter access door filter bags and cage hopper...

Page 11: ...plosion vents Vents are free of obstructions and are mechanically sound and sealed with no evidence of air water or dust leakage Rotary Airlock RAL or discharge device No air bypass during operation a...

Page 12: ...nward 9 Snap the bag in place with the tube sheet between the upper and lower rings on the filter bag collar 10 Slide the filter cage into the filter bag and seat firmly 11 Repeat steps 8 10 for all r...

Page 13: ...72LP 252LP Baghouse 13 1 2 4 3 Felt Snap In Filter Installation filter bag filter bag upper ring filter cage tube sheet tube sheet lower ring cage...

Page 14: ...l until proper airflow is achieved and the blower motor s amp draw is within the manufacturer s rated amps Electrical circuit overload Check that the power supply circuit has sufficient power to run a...

Page 15: ...for proper flow at product discharge flange on filter hopper Cleaning system Check operation of LP fan Check operation of LP gear box and drive Verify no debris or condensation in tube length running...

Page 16: ...16 Donaldson Company Inc Appendix A Installation...

Page 17: ...support framing Note Ensure the inlet has at least five diameters of straight duct prior to the collector inlet including a transition to the full inlet dimensions Inlet transition should have a taper...

Page 18: ...ded 2 Use clevis connectors not hooks on lifting slings 3 Use spreader bars to prevent damage to equipment 4 Check the Specification Control drawing for weight and dimensions of the collector and comp...

Page 19: ...es Consult a qualified engineer for final selection of suitable anchors Temporary support is required until all legs and cross bracing are in place Inlet Scroll Installation 1 After the collector hous...

Page 20: ...ladder and platform components from top to bottom paying close attention to the assembly drawings 5 Make sure that all platform and ladder support brackets are installed and the bottom ladder is secur...

Page 21: ...d any bracing keeping the cleaning fan from moving Make sure that cleaning arm can move while under power fan assembly drive components sweep arm rotating elbow shaft rotating elbow assembly fan box a...

Page 22: ...e manually rotated to access some bags 6 Once all bags are installed ensure the cleaning arms rotate smoothly 7 Close the filter access door 1 2 4 3 Filter Bag and Cage Installation filter bag filter...

Page 23: ...et assembly to the supporting structure using two self drilling screws 5 Thirty five feet of plastic tubing is supplied and must be cut in two sections Connect one section of tubing from the gauge s h...

Page 24: ...damage when airlock is operating Optional discharge devices may require independent support Discharge devices over 800 lbs must be independently supported Hopper discharge devices must be sized to ha...

Page 25: ...de buildings and away from normally occupied areas Explosion vents should be inspected regularly to confirm physical and operational condition Replace any damaged parts immediately Standard explosion...

Page 26: ...ources b Within the junction box swap the connection location of two power leads on the terminal block making certain not to swap a power lead and the ground wire Do not interchange a power lead with...

Page 27: ...n the operation section to remove as much contaminant from collector as possible 2 Lock Out all energy sources 3 Remove all filters from the collector and dispose of in a suitable fashion for the dust...

Page 28: ..._________________________________________________________________________________ Dust Properties Kst________________Pmax_______________ MIE_____________ MEC___________________ Accessories____________...

Page 29: ...72LP 252LP Baghouse 29 Service Notes Date Service Performed Notes...

Page 30: ...30 Donaldson Company Inc Service Notes Date Service Performed Notes...

Page 31: ...egoing warranty on services Products manufactured by a third party Third Party Product may constitute contain be contained in incorporated into attached to or packaged together with the goods Buyer ag...

Page 32: ...within the user s knowledge and control it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user s application All pr...

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