Dodge 2006 Freightliner Owner'S Manual Download Page 318 | Manualshive

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318 INDEX

ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  305
ASSYST Maintenance Computer  . . . . . . . . . . . . . . .  112
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . .  19
Automatic Transmission  . . . . . . . . . . . . . . . . . . . . . .  148

Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . .  149
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  148
Gear Selector Lever Position . . . . . . . . . . . . . . . . .  150
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  149
Selector Lever Manually Unlocking. . . . . . . . . . .  153
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  149

Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 139
Auxiliary Heater

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  138
Timer Auxiliary Heater (Water and Air Heater)  134
Tips for Coping with Problems  . . . . . . . . . . . . . .  140

B

Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

Charging the Battery  . . . . . . . . . . . . . . . . . . . . . . .  267
Disconnecting the Battery . . . . . . . . . . . . . . . . . . .  266
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . .  266
Replacing Batteries in Remote Keyless Entry. . . .  22

Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 106
Belt Tensioners

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Belt Tensioners and Airbag  . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 216
Body Builder Guideline  . . . . . . . . . . . . . . . . . . . . . . . 229
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 172
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 160
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 159
Brake System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 165
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Brake Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Bulbs

Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

C

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

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Summary of Contents for 2006 Freightliner

Page 1: ...HINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57 UNDERSTANDING YOUR INSTRUMENT PANEL 89 STARTING AND OPERATING 141 WHAT TO DO IN EMERGENCIES 231 MAINTAINING...

Page 2: ......

Page 3: ...cation Number Sample and Location 5 Vehicle Safety Certification Label Sample and Location 6 Vehicle Engine Emission Label Sample and Location 8 Environmental Concerns and Recommendations 9 Drinking A...

Page 4: ...change specifications or design at any time without notice and without incurring any obligation Descriptions and specifications contained in this publication provide no warranty expressed or implied a...

Page 5: ...which could result in an accident or bodily injury It also contains CAUTIONS against procedures which could result in damage to your vehicle If you do not read this entire manual you may miss importan...

Page 6: ...hand VEHICLE SAFETY CERTIFICATION LABEL SAMPLE AND LOCATION Location below the driver s seat on an outward facing position of the mounting pillar Incomplete vehicle certification label for chassis cab...

Page 7: ...abel Label 1 NOTE Data shown on label are for illustration purposes only Data are specific to each vehicle and may vary from data shown in the illustrations Refer to label on vehicle for actual data s...

Page 8: ...Model Engine Family Engine Code Exhaust Emission Control System OM 647 LA CID 164 4 MBXH2 69DJB Code I TC EMC CAC OC EGR Date of engine manufacture Advertised output SAE gr Fuel rate at adv Output Va...

Page 9: ...ions when disposing of materials DRINKING ALCOHOL OR TAKING DRUGS WHILE DRIVING WARNING Drinking or taking drugs and driving can be a very dangerous combination Even a small amount of alcohol or drugs...

Page 10: ...fety research or vehicle diagnosis purposes with the consent of the vehicle owner or lessee in response to an official request by law enforcement or other government agency for use in dispute resoluti...

Page 11: ...king with Remote Keyless Entry 21 Locking with Remote Keyless Entry 22 Replacing Batteries in Remote Keyless Entry 22 Security System with Towing and Passenger Compartment Protection Optional 23 Audib...

Page 12: ...oving 45 Belt Height Adjustment 46 Driver s Airbag 47 Front Seat Passenger Airbag not in conjunction with folding seat in partition wall 48 Airbag and Belt Tensioners 49 SRS Malfunction Indicator Lamp...

Page 13: ...teering wheel lock After removing the key turn the steering wheel until the steering wheel lock engages To release the steering wheel lock Turn the steering wheel slightly while turning the key to pos...

Page 14: ...e immobilizer is deactivated For notes on the remote keyless entry refer to Remote Keyless Entry NOTE If the engine cannot be started and the displays and appear alternately in the multi function indi...

Page 15: ...lock 2 CAUTION An unlocked vehicle is an invitation to thieves Always remove the key from the ignition and lock all doors when leaving the vehicle unattended WARNING For personal security and safety i...

Page 16: ...l function sequence locking unlocking locking Once closing has been completed an open door will not automatically be locked WARNING When leaving the vehicle always remove the key from the ignition loc...

Page 17: ...tch is located on the center section of the dashboard The entire vehicle or just the passenger door and the cargo doors can be locked or unlocked from inside the vehicle with the central locking switc...

Page 18: ...e display can be reactivated by pressing the central locking switch located on the center section of the dashboard WARNING When leaving the vehicle always remove the key from the ignition lock and loc...

Page 19: ...ess bottom of central locking switch again To Program the Automatic Lock Feature when Starting the Engine Place the key in position 2 in the ignition lock and close all doors To switch off automatic l...

Page 20: ...undesired operation NOTE Any unauthorized modification to this device could void the user s authority to operate the equipment NOTE Included with your vehicle are 2 remote keyless entry transmitters p...

Page 21: ...y transmitter by listening for the locking noise and by checking that the white patch on the interior door handle is visible When pressing the or buttons the indicator lamp illuminates If the indicato...

Page 22: ...imes The remote keyless entry transmitter indicator lamp blinks once If the hazard warning lamp does not blink at least one door is improperly closed Check to see if there is a door that is not proper...

Page 23: ...ECTION OPTIONAL The security system is ready for operation if the vehicle is locked with the remote keyless entry transmitter If a door is open the security system is not switched on during the lockin...

Page 24: ...nually unlock the doors as this will trigger the alarm TOWING PROTECTION AND PASSENGER COMPARTMENT PROTECTION SWITCH OPTIONAL See Section 4 Understanding Your Instrument Panel for switch locations Swi...

Page 25: ...mmediately if the vehicle is centrally unlocked using the remote keyless entry transmitter Passenger Compartment Protection The passenger compartment protection is ready for operation 30 seconds after...

Page 26: ...the vehicle is centrally unlocked using the remote keyless entry transmitter Alarm Pushbutton Vehicles with Security Systems only See Section 4 Understanding Your Instrument Panel for switch location...

Page 27: ...red by a child restraint sys tem The children could injure themselves on parts of the vehicle release the child proof locks by pressing the central locking button and could thereby open the doors and...

Page 28: ...cupants or other road users if the doors are open Only open the doors when road and traffic conditions permit Do not leave children alone in the vehicle They could open a locked door from the inside d...

Page 29: ...locked when they are open lockout protection In vehicles without central locking only the respective door will be locked or unlocked Please note anti theft alarm system The anti theft alarm will be t...

Page 30: ...always keep hands and fingers away from the door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not le...

Page 31: ...Pull handle To lock Press the handle in The door is locked when the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock but...

Page 32: ...ed an open door will not automatically be locked NOTE If an open sliding door is locked before being closed then only the sliding door will be locked In vehicles without central locking only the respe...

Page 33: ...hands and fingers away from the door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not leave children...

Page 34: ...ndle in The door is locked when the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock button 1 Handle 2 To unlock and ope...

Page 35: ...osed doors are locked The central locking displays vehicle locking with one or more open doors by means of a special function sequence locking unlocking locking Once closing has been completed an open...

Page 36: ...ked before being closed then only the tailgate will be locked Please note anti theft alarm system The anti theft alarm system will be triggered when the doors are manually unlocked Cancel alarm by pre...

Page 37: ...ximum cargo area door height is 5 feet 7 inches 176 cm WARNING Always drive with the doors properly closed be cause if the vehicle is operated with the doors open serious personal injury may result To...

Page 38: ...ICLE To Unlock the Door from the Passenger Area To unlock turn key to left 1 To open door 2 To close door and lock 3 To Unlock the Door from the Cargo Area Optional To unlock press latch in direction...

Page 39: ...strike the interior of your vehicle or other passengers or you can be thrown out of the vehicle Always be sure you and others in your vehicle are buckled up properly WARNING Do not modify the compone...

Page 40: ...Dealer WARNING When discarding of the airbag unit or emergency tensioning retractor you must follow our safety instructions These instructions are available at your Sprinter Dealer Given the consider...

Page 41: ...system WARNING Always wear the seat belts even for very short trips Wearing a seat belt incorrectly is dangerous Seat belts are designed to go around the large bones of your body These are the strong...

Page 42: ...s possible on the hips to avoid any possible pressure on the abdomen Two people should never be belted into a single seat belt People belted together can crash into one another in an accident hurting...

Page 43: ...njuries and their likely severity in an accident You and your passengers should always wear seat belts If you are ever in an accident your injuries can be considerably more severe without your seat be...

Page 44: ...he vehicle speed exceeds 15 mph 25 km h the warning lamp flashes and a warning signal sounds which is repeated increasingly frequently until the driver s safety belt is fastened or for a maximum of 15...

Page 45: ...nd at regular intervals during the trip If necessary tension the lap belt by pulling the shoulder strap up in front of the body WARNING A lap belt worn too high can increase the risk of internal injur...

Page 46: ...kle Belt Height Adjustment Belt height adjustment button 4 Do not adjust the belt height while the vehicle is moving To lower Press the button and move the belt sash guide down To raise Move the belt...

Page 47: ...r to al ways be in a properly seated position and to wear the seat belt Since the airbag inflates with consid erable speed and force a proper seating position with hands on the steering wheel will hel...

Page 48: ...in a properly seated position and to wear the seat belt Since the airbag inflates with consid erable speed and force a proper seating position with hands on the steering wheel will help to keep you i...

Page 49: ...ned to position 1 or 2 in the ignition lock The airbag and or belt tensioners are designed to only trigger in certain frontal impacts as not all accidents call for airbag and or belt tensioner deploym...

Page 50: ...pecially to belted occupants but the following precautions should still be taken to prevent injuries when the airbag is inflating Do not position the seat closer than necessary to the airbag inflation...

Page 51: ...mend that you visit an authorized Sprinter Dealer immediately to have the system checked otherwise the SRS may not be activated when needed in an accident which could result in seri ous or fatal injur...

Page 52: ...ickdown Do not manually shift down Avoid accelerating by kickdown It is not recommended to brake the vehicle by manually shifting to a lower gear We recommend that you select positions 3 2 or 1 only a...

Page 53: ...passed the break in period SAFETY TIPS Check the vehicle s lights and the general condition of the vehicle before each trip Keep tires at the recommended tire inflation pressure All occupants should...

Page 54: ...nto contact with flamable material such as dry leaves as these materials my otherwise catch fire Inhalation of exhaust gas is hazardous to your health All exhaust gas contains carbon monoxide and inha...

Page 55: ...for the material used to tie down the material Spread the load evenly between the anchorages If using a tensioning device do not overstress the lashing rings WARNING If you tension the tensioning belt...

Page 56: ......

Page 57: ...Installation 64 Retrofitting Seat Mounting Cups 65 Hood 66 Headlamp Range Control 68 Fog Lamp Switch Optional 68 Interior Lighting 69 Interior Lamps in the Driver and Rear Seat Passenger Area Cargo Ar...

Page 58: ...Sun Roof Optional 80 Electric Sun Roof Optional 81 Mechanical Operation of Electric Sun Roof 81 Ashtray Cigar Lighter 82 Electrical Outlet 84 Control and Operation of Radio Transmitters 84 Radio Telep...

Page 59: ...able Exterior Mirror Optional The switch is located in the door lining next to the door handle Mirror adjustment left 1 Mirror adjustment right 2 When the key is in position 2 in the ignition lock eac...

Page 60: ...the best restraint when the wearer is in an upright position and the belt is properly positioned on the body Use the recliner only when the vehicle is parked WARNING Never place hands under seat or n...

Page 61: ...Optional Seat adjustment fore aft 1 Seat cushion depth Optional 2 Seat height adjustment front 3 Seat height adjustment rear 4 Backrest tilt 5 Lumbar Support Hand pump 1 Bleeder valve 2 Reinforce sup...

Page 62: ...need to remove the head restraint press the catch at the head restraint socket and pull the head restraint up and out WARNING You should never drive the vehicle if the head re straint has been remove...

Page 63: ...t press top of the seat heater switch The left indicator lamp in the switch illuminates High heating output press bottom of seat heater switch The right indicator lamp in the switch illuminates WARNIN...

Page 64: ...NG The integrated seat belt can only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly Never op erate vehicle unless all rear bench seats...

Page 65: ...in the direction of travel insert the legs of the rear bench seat in the respective seat mounting cups on the floor 2 Slide the rear bench seat forwards with some force as far as it will go until the...

Page 66: ...any components ignition coils spark plug sockets diagnostic socket of the ignition system with the engine running while starting or if the ignition is on and the engine is turned manually To help prev...

Page 67: ...2 3 Swing the hood up until the support strut 3 engages To close 1 Lift the hood up slightly 2 Press the support strut 3 down 3 Swing the hood down and make sure that it engages in its retaining catch...

Page 68: ...e thumbwheel to 82 yards 75 m Always keep the headlamp range less than 110 yards 100 m so that oncoming traffic is not blinded FOG LAMP SWITCH OPTIONAL See Section 4 Understanding Your Instrument Pane...

Page 69: ...ING Interior Lamps in the Driver and Rear Seat Passenger Area Cargo Area Permanently on 1 Off 2 Interior lamps are switched on off by the door contact switches 3 Interior Lamps with Interior Sensor Pr...

Page 70: ...amps on and off Position 3 Switched off Operation of Reading Lamps Position 1 Left hand reading lamp switched on Position 2 Switched off Position 3 Right hand reading lamp switched on Interior Lightin...

Page 71: ...board To switch on Press top of switch The indicator lamp in the switch will illuminate To switch off Press bottom of switch The switch 1 is located on the right side of the cargo area at the entrance...

Page 72: ...ttom of switch NOTE The interior cargo area lighting will shut off automatically after 15 min MULTIFUNCTION SWITCH Turn signal indicator lamp right 1 Turn signal indicator lamp left 2 Short turn signa...

Page 73: ...y is in the ignition lock in the 0 position and the driver s or passenger s door is open a warning buzzer sounds if the vehicle exterior lighting except for the marker lamps has been switched on On ve...

Page 74: ...ckwise direction Electric Window Operation Optional The window operation switches are located on the driver s and front passenger doors WARNING Make certain that no one gets caught when the side windo...

Page 75: ...h pressed downward until the window has reached the desired position To close the window Keep switch pressed upward until the window has reached the desired position WINDSHIELD WIPER SWITCH Intermitte...

Page 76: ...etness of the windshield and are controlled automatically WARNING Sudden loss of visibility through the windshield caused by e g ice steam fog or water could lead to an accident You might not see othe...

Page 77: ...with a high pressure water jet when the headlamps are switched on and the windshield wipers operate with washer fluid NOTE Fluid for the headlamp cleaning system is also supplied from the washer syste...

Page 78: ...traveled above 25 mph 40 km h can be set Once the speed is set it is maintained constant by the speed control the accelerator pedal can be released Setting momentary speed Briefly push speed control l...

Page 79: ...e increased for passing When the accelerator pedal is released again the set speed regulates itself again With the key in position 0 or 1 in the ignition lock the set speed is cancelled NOTE On uphill...

Page 80: ...or killed Always fasten your seatbelt properly and make sure all passengers are properly secured too Do not allow small children to operate the electric sun roof Never allow fingers or other body par...

Page 81: ...the electric sun roof Keep switch pressed downward until the sun roof has reached the desired position or is completely closed Mechanical Operation of Electric Sun Roof The sun roof does not open or c...

Page 82: ...Remove tool 2 from the cover 1 and insert Open manually Press in tool 2 and turn counterclockwise 3 Close manually Press in tool 2 and turn clockwise 4 Have malfunctions rectified by an authorized Spr...

Page 83: ...htray 1 Push the ashtray 1 forward over the working point until it reaches the stop To switch on the cigar lighter 2 Press in the cigar lighter 2 it will automatically spring back as soon as the filam...

Page 84: ...s lights etc will degrade the battery even more quickly Only use these intermittently and with greater caution After the use of high power draw accessories or long periods of the vehicle not being sta...

Page 85: ...on instructions regarding use of an external antenna CUP HOLDER The cup holder in the driver s compartment is located below the instrument panel between the driver s and front passenger s seats WARNIN...

Page 86: ...drive the vehicle Do not use cup holder while the vehicle is in motion Otherwise you could be distracted from traffic and cause an accident or liquid could spill from the containers due to for exampl...

Page 87: ...UNDERSTANDING THE FEATURES OF YOUR VEHICLE 87 3 GLOVE COMPARTMENT To open glove compartment Pull handle 1 COMPARTMENTS IN FRONT DOORS Locked 1 Unlocked 2...

Page 88: ......

Page 89: ...harge Indicator Lamp 106 Water in Fuel Indicator Lamp 106 Engine Oil Level Indicator Lamp 107 Coolant Level Indicator Lamp 108 Engine Control Unit Indicator Lamp 109 Switch Locations 110 ASSYST Mainte...

Page 90: ...with Air Conditioning 126 Air Conditioner for the Rear Passenger Compartment Optional 127 Air Recirculation 128 Air Strainer 129 Electric Blower Optional 130 Heater Booster 131 Auxiliary Heater Water...

Page 91: ...UNDERSTANDING YOUR INSTRUMENT PANEL 91 4 INSTRUMENTS AND CONTROLS...

Page 92: ...on lock starter switch 11 Center air vents 12 Upper air vents 13 Radio see individual manual 14 Temperature control switch 15 Airflow control switch 16 Air distribution switch 17 Temperature sensor au...

Page 93: ...UNDERSTANDING YOUR INSTRUMENT PANEL 93 4 INSTRUMENT CLUSTER AND INDICATOR LAMPS...

Page 94: ...i function indicator refer to Multi Function Indicator 7 Gear selector lever position 8 Coolant temperature gauge refer to Coolant Temperature Gauge 2500 Type vehicles only 9 Fuel gauge with reserve f...

Page 95: ...too low refer to Engine Oil Level Indicator Lamp Coolant level too low refer to Coolant Level Indicator Lamp Brake fluid level too low and electronic brake force distribution EBD malfunction USA only...

Page 96: ...lso be diverted from the road and traffic conditions This could cause you to lose control of the vehicle and could lead to an accident and result in severe personal injuries or death For this reason m...

Page 97: ...is activated by Turning the key to position 2 in the ignition lock opening the driver s door pressing one of the buttons I or switching the side lights on refer to Combination Switch 1 Press the butto...

Page 98: ...f button I is pressed twice within one second the display will revert to the original mode after 20 seconds To Adjust the Time Call up time display 1 Press button I and hold the hours display will fla...

Page 99: ...between the odometer and the trip meter press button 1 briefly 2 To reset the trip meter call up trip meter Press button 1 and hold until the trip meter shows 0000 NOTE Odometer and trip meter displa...

Page 100: ...e instrument and display lighting dimmer 3 Press button to make instrument display lighting brighter Outside Temperature Display Clock outside temperature display selector 1 Press button I briefly The...

Page 101: ...n the key is in position 2 in the ignition lock and the reverse gear is engaged the reversing aid automatically begins to monitor the area to the rear of the vehicle WARNING Even if the display still...

Page 102: ...signal sounds if the distance undershoots 20 in 50 cm When a continuous warning signal sounds for approximately three seconds and the error code appears in the multi function indicator the reversing...

Page 103: ...still be exceeded in overrun mode e g when driving downhill Coolant Temperature Gauge The coolant temperature is displayed when the key is in position 2 in the ignition lock If corrosion inhibitor ant...

Page 104: ...tor if the engine overheats This would lead in turn to engine damage WARNING Driving when your engine is badly overheated can cause some fluids which may have leaked into the engine compartment to cat...

Page 105: ...onds If the reserve fuel indicator lamp remains on or lights up again when the engine is running the fuel in the tank hasreached reserve level Reserve level about 2 8 US gal 10 5 liters NOTE If the fu...

Page 106: ...le is moving a fault has developed in the battery charge circuit Do not drive on Take your vehicle to an authorized Sprinter Dealer to have the problem corrected Water in Fuel Indicator Lamp When the...

Page 107: ...dicator lamp does not light up for about 2 seconds with the key in the ignition lock in position 2 there is a malfunction in the water separator system Have the cause rectified by an authorized Sprint...

Page 108: ...he oil level If the engine oil level indicator lamp lights up even if the engine oil level is sufficient have the cause traced and rectified by an authorized Sprinter Dealer For approved engine oils p...

Page 109: ...t has developed in the engine control unit The engine s power output may be reduced Refuel and bleed the fuel system or have the cause traced and rectified by an authorized Sprinter Dealer CAUTION Nev...

Page 110: ...110 UNDERSTANDING YOUR INSTRUMENT PANEL SWITCH LOCATIONS...

Page 111: ...onal 7 Alarm pushbutton 8 Deactivate Acceleration skid control ASR switch 9 Switch for auxiliary heater Optional 10 Right hand seat heater switch Optional 11 Sun roof operation switch Optional 12 Inte...

Page 112: ...the key is turned to position 2 in the ignition lock For additional maintenance operations see Sprinter Service Booklet If a service deadline is exceeded the display will flash with a minus sign in fr...

Page 113: ...0 seconds return the key to position 0 in the ignition lock Press and hold the button Turn the key to position 2 in the ignition lock Keep the button pressed The maintenance indicator with the current...

Page 114: ...ound and will appear in the multi function indicator 2 0 quarts about 1 9 liters of oil must be added NOTE Engine oil level display qt in USA only l in Canada only CAUTION If the indicator lamp lights...

Page 115: ...authorized Sprinter Dealer Displaying Engine Oil Level with Engine Off If the engine has reached normal operating temperature the engine oil level can be displayed on the multi function indicator for...

Page 116: ...uthorized Sprinter Dealer If it is not possible to measure the engine oil level correctly the symbol will flash in the multi function indicator repeat the measurement after waiting a short time If no...

Page 117: ...be added Check the engine oil level without delay and add engine oil to the upper mark on the dipstick NOTE Engine oil level display qt in USA only l in Canada only Symb N00 00 2384 00 qt CAUTION If t...

Page 118: ...nts h Air from the air vents NOTE If the vehicle interior has been heated up by intense sunlight ventilate the interior briefly before driving the vehicle Only with automatic heater control Optional T...

Page 119: ...tribution control 3 to h NOTE Adjust the air vents as required refer to Side Air Vents and Center Air Vents Air Recirculation Air recirculation indicator lamp 1 Air recirculation button 2 To switch on...

Page 120: ...Only with automatic heat regulation and regulated air conditioning Optional Air recirculation is automatically switched off after about 15 minutes or when engine is shut off Heating 1 Set the airflow...

Page 121: ...icles with auxiliary heater water heater The additional heat exchanger in the load compartment should be switched off to quickly de fog and de ice the windshield and front side windows refer to Auxili...

Page 122: ...open turn the thumbwheel outwards To close turn the thumbwheel inwards Intermediate settings are possible Upper Air Vents The upper air vents supply fresh air not heated to the passenger load compartm...

Page 123: ...one more time NOTE The heated rear window will automatically switch off after about 15 minutes or when the engine is turned off Windshield Heater Optional The switch for the windshield heater is loca...

Page 124: ...irflow control 2 Set the temperature control as required refer to Heating Ventilation To switch off Press the residual engine heat utilization switch 1 again the indicator lamp 2 goes out The residual...

Page 125: ...rside of the vehicle The air conditioner only uses the refrigerant R 134a This refrigerant does not damage the earth s ozone layer Climate Control on Vehicles with Air Conditioning 1 Set the airflow c...

Page 126: ...ide temperatures a better cooling performance is achieved by switching on air recirculation For note on air recirculation refer to Air Recirculation Dehumidification on Vehicles with Air Conditioning...

Page 127: ...r press switch 4 Open the side air vents as required refer to Side Air Vents and Center Air Vents Air Conditioner for the Rear Passenger Compartment Optional The air conditioner for the rear passenger...

Page 128: ...ooling turn upwards Decrease cooling turn downwards To switch off 1 Switch the airflow switch 3 to the center position 2 Press switch 1 air conditioning regulated the indicator lamp 2 will go out Air...

Page 129: ...ainer when driving on dusty or sandy streets The air strainer must be either cleaned or replaced in the event of visible contamination Removing and Cleaning the Air strainer 1 Unlock all quick acting...

Page 130: ...ent Panel for switch locations The electric blower can be used to aerate or deaerate the cargo area This feeds fresh air into the cargo area or extracts warm air Deaeration Press switch upward Aeratio...

Page 131: ...ghts up To switch off Press switch 1 again or switch the engine off The heater booster will then switch to run on mode about 2 minutes NOTE When the vehicle is being driven and a coolant temperature o...

Page 132: ...ank should be filled up See Fuel Gauge WARNING The auxiliary heating must not be operated at gas stations due to the risk of fire and explosion For this reason switch off the auxiliary heating before...

Page 133: ...out 4 US gal 15 l In case of faults refer to Auxiliary Heater Tips for Coping with Problems WARNING Aerosals gas cartridges and other pressurized containers transported in the vehicle may be high ly f...

Page 134: ...0 minutes The auxiliary heater will switch over to after running mode about 2 minutes To switch off Press the switch downward The indicator lamp in the switch will go out Timer Auxiliary Heater NOTE T...

Page 135: ...heater cannot be switched on until the time of day has been set The timer lights up when the heater is switched on Switching the Auxiliary Heater On and Off Ignition Off To switch it on Press button...

Page 136: ...t the current time The current time has been saved when the display stops flashing or the button is used for confirmation The Day display then flashes Use either the button or to set the current day o...

Page 137: ...ed memory and the flashing symbol appear in the display To call up the activated memory Briefly press the button H the preselected day and time will be displayed for about 5 seconds Switching off pres...

Page 138: ...ter Tips for Coping with Problems The integrated control unit contains a diagnostic system which detects and stores faults The error can be read by means of the vehicle diagnosis If a fault occurs whi...

Page 139: ...heat exchanger switch is located on the right next to the steering column To switch on at blower speed 1 Press the upper section the left hand indicator lamp in the switch lights up To switch on at bl...

Page 140: ...fuel level is under about 4 US gal 15 l The fuses in the fuse box are damaged Electric fuses The battery voltage is too low an undervoltage protector switches off the heater if the battery voltage fal...

Page 141: ...Loading the Vehicle 156 Loading Guidelines 157 Brakes 158 Service Brake 158 Brake Pad Wear Indicator 159 Brake Indicator and Electronic Brake Force Distribution EBD Indicator Lamp 160 Parking Brake In...

Page 142: ...e Grip 185 Hydroplaning 185 Recommended Tire Inflation Pressure 186 Important Notes on Tire Inflation Pressure 187 Checking Tire Inflation Pressure 188 Potential Problems associated with Underinflated...

Page 143: ...missible Roof Load 216 Loading the Vehicle 216 Tire and Loading Information 217 Trailer Towing 221 Trailer Hitches Optional 222 Electrical Connections Optional 222 Vehicle and Trailer Weights and Rati...

Page 144: ...rning lamp 1 Engine oil level indicator lamp 2 WARNING When the engine is not running there is no power assistance for the brake and steering system In this case it is important to keep in mind that a...

Page 145: ...he key as soon as the engine is running NOTE The key must be returned to position 0 in the ignition lock before repeating the starting procedure If the display lights up alternately with in the multi...

Page 146: ...t working RPM level and maintains this level regardless of work load It can only be used when the vehicle is stationary the parking brake is engaged and the gear selector lever is in position P Consta...

Page 147: ...ake pedal In this case it will automatically switch on again as soon as you release the brake pedal STOPPING THE ENGINE After having brought the vehicle to a stop 1 Do not depress the accelerator peda...

Page 148: ...the service brake is applied and the key in position 2 in the ignition lock or the engine running before the shift lock will release Shift gear selector lever to the desired position only when the en...

Page 149: ...ift into N or P and hold the vehicle with the service brake When stopping the vehicle on an uphill grade do not hold it with the accelerator use the brake This avoids unnecessary transmission heat bui...

Page 150: ...Rather the driver should always use the parking brake in addition to placing the gear selector lever in park position to secure the vehicle NOTE With a malfunction in the vehicle s electrical system t...

Page 151: ...favorably accelerates or decelerates the vehicle This way downshiftings can be caused Briefly press gear selector lever in the direction The transmission will shift from the current gear range to the...

Page 152: ...low rpm when driving uphill grades or with your vehicle heavily loaded the automatic transmission will downshift when necessary to maintain engine rpm within the best torque range Gear q Upshift throu...

Page 153: ...removal of the pin from the opening the cover will not close fully Only after moving the selector lever to positions D and D does the cover return to its closed position Reversing Aid Optional Revers...

Page 154: ...hat certain objects which could come into contact with the vehicle at the rear will not be detected by the system s sensors This could cause an accident resulting in severe personal injuries death and...

Page 155: ...s attached to the vehicle such as load carriers could cause the reversing aid to malfunction The reversing aid sensors must not be scratched or damaged They must be free from dirt ice and slush otherw...

Page 156: ...VEHICLE WARNING Do not overload the tires by exceeding the specified vehicle capacity weight as indicated by the label on the base of the driver s seat Overloading the tires can overheat them possibly...

Page 157: ...e any kind of load with sufficient wear and tear resistant load restraints See tie down rings WARNING Unsecured or poorly secured loads and seats that have been removed could move around the vehi cle...

Page 158: ...be exceeded BRAKES Service Brake WARNING When the engine is not running the brake and steering systems are without power assistance Under these circumstances a much greater effort is necessary to sto...

Page 159: ...y brakes before parking the vehicle The heat generated will help to dry the brake disks Brake Pad Wear Indicator When the key is turned to position 2 in the ignition lock the indicator lamp 2 in the i...

Page 160: ...up for about 2 seconds If the indicator lamp does not go out after about 2 seconds the brake fluid level has sunk below the minimum filling capacity If the brake indicator lamp comes on while driving...

Page 161: ...is released WARNING Driving with the brake indicator lamp 3 illuminated can result in an accident There may be a malfunction in the brake system or in the electronic brake force distribution The brak...

Page 162: ...e button on the lever in and move the lever down to the stop The parking brake indicator lamp should go out WARNING Always fully apply the parking brake when leav ing your vehicle or vehicle may roll...

Page 163: ...2500 only WARNING When leaving the vehicle always remove the key from the ignition lock and lock your vehicle Do not leave children unsupervised in the vehicle even if they are secured by a child rest...

Page 164: ...lamp will also light up in the instrument cluster and the ABS will be deactivated The indicator lamp will go out as soon WARNING The following factors increase the risk of acci dents Excessive speed e...

Page 165: ...pery road surfaces the ABS will respond even with light brake pedal pressure because of the increased likelihood of locking wheels The pulsating brake pedal can be an indication of hazardous road cond...

Page 166: ...vent the natural laws of physics from acting on the vehicle nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehi cle brakes and tires or the traction af...

Page 167: ...on check It goes out when the engine is running 1 Vehicle type 2500 only WARNING If the brake indicator lamp does not go out or lights up again while driving the brake fluid level may not necessarily...

Page 168: ...and the BAS 1 will be deactivated The indicator lamp will go out as soon as the voltage reaches this level again or the ABS is operational again the ASR and the BAS 1 are then reactivated If a malfun...

Page 169: ...00 only The warning lamp v lights up when the ASR is shut off Deactivate the acceleration skid control refer to Deactivating Acceleration Skid Control ASR WARNING If the warning lamp v in the speedome...

Page 170: ...an authorized Sprinter Dealer are used the correct operation of the ASR cannot be guaranteed WARNING ASR cannot prevent the natural laws of physics from acting on the vehicle nor can it increase the...

Page 171: ...ehicle Type 2500 only If there is a danger of skidding and or starting at a speed of 38 mph 60 km h ESP activates ASR automatically WARNING On a slippery road surface if both drive wheels start to spi...

Page 172: ...ystem BAS vehicle type 2500 only The Brake Assist System BAS operates in emergency situations If you apply the brakes very quickly the BAS automatically provides full brake boost thereby potentially r...

Page 173: ...be then reduced WARNING The Brake Assist system BAS cannot prevent the natural laws of physics from acting on the vehicle nor can it increase braking efficiency beyond that afforded by the condition o...

Page 174: ...to the appropriate wheel and by limiting engine output the ESP works to stabilize the vehicle The ESP is especially useful while driving off and on wet or slippery road surfaces The warning lamp v in...

Page 175: ...speed in turns following another vehicle too closely or hydroplaning Only a safe attentive and skillful driver can prevent accidents The capabilities of an ESP equipped vehicle must never be exploited...

Page 176: ...be found on the original equipment tire Failure to use equivalent replacement tires may adversely affect the safety handling and ride of your Sprinter vehicle Contact an authorized Sprinter Dealer or...

Page 177: ...RNING Do not use a tire wheel size or rating other than that specified for your Sprinter vehicle Some combinations of unapproved tires and wheels may change suspension dimensions and perfor mance char...

Page 178: ...e at the valve stem Do not install any of these parts on your Sprinter vehicle To help ensure safe and reliable operation of your Sprinter vehicle only use parts and accessories tested and approved by...

Page 179: ...meeting the tire size load speed rating specifications are certified to conform to FMVSS 110 for the Sprinter vehicle at this time Please check your side walls of your originally equipped tires for s...

Page 180: ...each trip For more information on checking tire inflation pressure refer to Recommended Tire Inflation Pressure Tire Inspection Every time when checking the tire inflation pressure the tires should a...

Page 181: ...iven Tread Depth Tread Wear Indicator TWI 1 The treadwear indicator appears as a solid band across the tread Do not allow tires to wear down too far Adhesion properties on wet roads are sharply reduce...

Page 182: ...tation WARNING Although the applicable federal motor vehicle safety laws consider a tire to be worn when the treadwear indicators TWI become visible at ap proximately 1 16 in 1 6 mm do not allow your...

Page 183: ...pinning even with a unidirec tional tire for temporary use only until the regular drive wheel has been repaired or replaced Always observe and follow applicable temporary use restrictions and speed li...

Page 184: ...es on a wet road are sharply reduced Depending upon the weather and or road surface conditions the tire traction varies widely WARNING Do not drive with a flat tire A flat tire affects the ability to...

Page 185: ...ention to the condition of the road whenever the outside temperatures are close to the freezing point Hydroplaning Depending on the depth of the water layer on the road hydroplaning may occur even at...

Page 186: ...6 km at an ambient temperature of approximately 68 F 20 C Follow recommended cold tire inflation pressures listed on Tire and Loading Information placard on the driver s door B pillar Keeping the tire...

Page 187: ...ended cold tire inflation pressures for all load conditions up to the maximum permissible weight limits GAWR The tire inflation pressures listed apply to the tires installed as original equipment Impo...

Page 188: ...illar are always cold tire inflation pressures Check and adjust the tire inflation pressure when the tires are cold Cold tire inflation pressure is defined as the tire pressure after the vehicle has b...

Page 189: ...ecommended tire inflation pressures Do not underinflate tires Underinflated tires wear excessively and or unevenly adversely affect handling and fuel economy and are more likely to fail from being ove...

Page 190: ...can result in tire failure Overinflation reduces a tire s ability to cushionshock Objects on the road and chuck holes can cause damage that results in tire failure Unequal tire inflation pressures ca...

Page 191: ...igher fuel consumption 3 Ride Comfort and Vehicle Stability Proper tire inflation contributes to a comfortable ride Overinflation produces a jarring and uncomfortable ride Tire Labeling Besides tire n...

Page 192: ...g 7 Tire name Tire Size Designation Load and Speed Rating 1 Design standard 2 Tire width 3 Aspect ratio in 4 Radial tire code 5 Rim diameter 6 Tire load rating 7 Tire speed rating NOTE Data shown on t...

Page 193: ...is the dimensional relationship between tire section height and section width and is expressed in percentage The aspect ratio is arrived at by dividing section height by section width Tire Code The ti...

Page 194: ...ated with the load index is indicated in kilograms and lbs NOTE Tire load rating 6 and tire speed rating 7 are also referred to as service description WARNING The tire load rating must always be at le...

Page 195: ...e it will be seen by the driver Such notices are available at your tire dealer or any authorized Sprinter Dealer NOTE Tire load rating 6 and tire speed rating 7 are also referred to as service descrip...

Page 196: ...s by tire manufactures to notify purchasers in recall situations or other safety matters concerning tires and gives purchasers the means to easily identify such tires The TIN is comprised of Manufactu...

Page 197: ...res and Wheels Tire Size The code 3 indicates the tire size Tire Type Code The code 4 may at the option of the manufacturer be used as a descriptive code for identifying significant characteristics of...

Page 198: ...o Tire Size Designation Load and Speed Rating For information on calculating total and cargo load capacities refer to Tire and Loading Information WARNING Tires and spare tire should be replaced after...

Page 199: ...roper tire inflation refer to Recommended Tire Inflation Pressure WARNING Never exceed the max tire inflation pressure Follow recommended tire inflation pressures Do not underinflate tires Underinflat...

Page 200: ...rd items which may be replaced of automatic transmission power steering power brakes power windows radio and heater to the extent that these items are available as factory installed equipment whether...

Page 201: ...AWR for the front and rear axle indicated on the Certification Label located below the driver s seat on an outward facing position of the mounting pillar GTW Gross Trailer Weight The GTW is the weight...

Page 202: ...cupants in a vehicle at their designated seating positions Production Options Weight The combined weight of those installed regular production options weighing over 5 lbs 2 3 kilograms in excess of th...

Page 203: ...icate the ply materials in the tire and sidewall which include steel nylon polyester and others Tire Speed Rating Part of tire designation indicates the speed range for which a tire is approved Tracti...

Page 204: ...els and contribute to a smooth quiet ride If applicable to your vehicle s tire configuration tires can be rotated according to the tire manufacturer s recommended intervals in the tire manufacturer s...

Page 205: ...le damage please follow these safety instructions Always replace wheel bolts that are damaged or rusted Never apply oil or grease to wheel bolts If a wheel hub thread is damaged you must not drive the...

Page 206: ...use winter tires at temperatures below 45 F 7 C and whenever wintry road conditions prevail Winter tires should be of the same size and type construction as the summer tires Winter tires should also...

Page 207: ...the speed rating of your vehicle you must place a notice to this effect where it will be seen by the driver Such notices are available at your tire dealer or any authorized Sprinter Dealer While studd...

Page 208: ...using snow chains Snow chains should only be used on rear wheels In vehicles with dual rear wheels they should be mounted on the exterior wheels Follow the manufacturer s mounting instructions Only u...

Page 209: ...in manufacturer s instructions on method of installation operating speed and conditions for usage Always use the lower suggested operating speed of the chain manufacturer if different than the speed r...

Page 210: ...fore adding it to the vehicle s tank Fuel Filter with Water Separator Check the water separator when the fuel indicator lamp does not go out or comes on while the engine is running The interval for ch...

Page 211: ...d to the minimum necessitated by the ambient temperature Even in extreme climatic conditions the maximum mixture ratio should not exceed 50 Adding of kerosene to diesel fuel is not recommended even at...

Page 212: ...g install the fuel filler cap 2 NOTE Only fill the fuel tank until the fill nozzle cuts off do not overfill NOTE Holder on the inside of the fuel filler flap only for cargo passenger vans WARNING Alwa...

Page 213: ...erence be programmed accurately into the vehicle s electronic speed controller Accurate tire circumference information should be confirmed each time the electronic speed controller is programmed and e...

Page 214: ...the engine three to four times The malfunction indicator light MIL must go out NOTE Too many attempts to start the engine could drain the battery If the engine does not start after several attempts c...

Page 215: ...counterclockwise until fluid emerges Ensure that the fluid is collected in the receptacle Close the water drain screw 3 as soon as about 0 25 US qt 0 2 liters are emerged After draining return the ke...

Page 216: ...cles with high roof 330 lbs 150 kg The weight of any load carried on the roof including the roof rack must not exceed the maximum permissible roof load LOADING THE VEHICLE Two labels on the vehicle sh...

Page 217: ...Do not overload the tires by exceeding the speci fied load limit as indicated on the Tire and Load ing Information placard on the driver s door B pillar Overloading the tires can overheat them possibl...

Page 218: ...e in the vehicle than there are designated seating positions and seat belts available Be sure everyone riding in the vehicle is correctly restrained with a separate seat belt Load Limit Information Lo...

Page 219: ...x 150 650 lbs Step 5 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity calculated in step...

Page 220: ...s weight Combined weight of all occupants Available cargo luggage and trailer tongue weight total load limit from placard minus combined weight of all occupants 1 1500 lbs 5 front 2 rear 3 Occupant 1...

Page 221: ...bs on the Tire and Loading Information placard The combined weight of occupants cargo luggage and trailer tongue weight if applicable should never exceed the weight referenced here You can obtain the...

Page 222: ...r In order to prevent possible damage to the vehicle s electrical system by incorrectly installing the trailer wiring plug we recommend having the harness connected at an authorized Sprinter Dealer Ve...

Page 223: ...w vehicle s rear GAWR The tongue load typically is between 10 and 15 of the trailer weight and everything loaded in it For example if the trailer tongue load equals 140 lbs and the determined availabl...

Page 224: ...eiver and not to the vehicle s bumper or axle Be sure to leave enough slack in the chains to permit turning corners Most states and all Canadian provinces require a separate brake system at various tr...

Page 225: ...check occasionally to be sure that the load is secure and that lighting and trailer brakes if so equipped are functioning properly Always secure items in the trailer to prevent load shifts while drivi...

Page 226: ...lines manually shift to a lower gear select 4 3 2 or 1 A lower gear and reduction of speed reduces the chance of engine overloading and or overheating When going down a long hill shift into a lower ge...

Page 227: ...efore you can return to your lane WARNING To reduce the risk of personal injury or damage to the vehicle powertrain as a result of vehicle trail er movement always Keep right foot on brake pedal Shift...

Page 228: ...parking the vehicle make sure that its exhaust system does not come into contact with flammable material such as dry leaves as these materials may otherwise catch fire WARNING Inhalation of exhaust ga...

Page 229: ...ers who makes any modifications which may affect the final certification of the engine vehicle or equipment assume the sole responsibility for the vehicle including labeling and documentation affected...

Page 230: ...or motor vehicle safety standards or which would otherwise cause the vehicle to be or become defective or unsafe The Manufacturer does not assume the responsibility as the final stage manufacturer or...

Page 231: ...e Tool Kit 233 Changing the Tire 234 Spare Wheel Location 236 Jack 239 Using the Jack 239 Removing a Wheel 242 Installing a Wheel 242 Jump Starting 246 Towing the Vehicle 248 If the Engine is Damaged...

Page 232: ...indicator lamp in the instrument cluster both flash WARNING If the rear cargo doors are opened to 90 detent position the rear lights will be concealed The vehicle is then not sufficiently safeguarded...

Page 233: ...e side marked with an arrow to release the tether Take the fire extinguisher 1 from the holder with an upward movement NOTE Read the manufacturer s instructions on the fire extinguisher carefully and...

Page 234: ...s resulting in possible death sever injury or property damage use only the correct tire and wheel sizes with load ratings approved for your vehicle for your tire replacement WARNING The jack is design...

Page 235: ...wheel that is diagonally opposite to the wheel being changed When changing a wheel on mild uphill or downhill grades place chocks on the downhill side blocking both wheels of the other axle WARNING Do...

Page 236: ...e clearly marked in accordance with state and local laws e g with a warning triangle WARNING The spare wheel holder should be reattached once the wheel has been changed Regularly check the spare wheel...

Page 237: ...tural member 1 Hook 2 1 Open the cargo doors and remove the retaining screws 1 with the lug wrench from the vehicle tool kit 2 Lift the spare wheel structural member unhinge the hooks 2 and lower the...

Page 238: ...loosen 3 Remove the spare wheel Spare Wheel Location for Chassis 1 Loosen thumb nuts by hand and remove 2 Use wrench to loosen fixing nut to the thread end 3 Lift spare wheel holder 4 Turn hooks to th...

Page 239: ...fatal injuries or vehicle damage please bear the following points in mind The jack is intended only for raising the vehicle briefly for instance when changing a wheel If it is not designed to enable...

Page 240: ...under the longitudinal member in front of the front axle Rear Axle Jack Point for 8 550 lbs 3 880 kgs Vehicle type 2500 HC SHC The vehicle jacking point is located under the longitudinal member in fr...

Page 241: ...ongitudinal member in front of the rear axle Rear Axle Jack Point for Chassis Vehicle type 2500 C and 3500 C The vehicle jacking point is locked next to the front recess for the leaf spring CAUTION Do...

Page 242: ...wheel bolts and remove the wheel keep the wheel bolts clean NOTE If the vehicle moves forwards or backwards while it is being jacked up lower it again and reposition the jack When the vehicle is jack...

Page 243: ...pressed steel and light alloy wheels Incorrect wheel lug bolts for the wheels could work loose thereby causing you to lose control of the vehicle This could cause an accident resulting in severe perso...

Page 244: ...d to ensure that all ball bearing rings are in proper position Install the wheel and snug the wheel bolts nuts Slightly tighten wheel bolts nuts Slowly open jack release valve to lower vehicle until t...

Page 245: ...with a torque wrench after a distance of 30 miles about 50 km Vehicle Type 2500 C H SHC 3500 C HC SHC Tire 225 70 R 15 C LT 225 775 R 16 195 70 R 15 C LT 225 75 R 16 Rim steel 6J x 15 ET75 light allo...

Page 246: ...ightened again after about 600 to 3 000 miles about 1 000 to 5 000 km have a reversed direction of tire rotation corrected as soon as possible at a qualified specialist workshop The vehicle handling c...

Page 247: ...tch off all electrical accessories Run the vehicle with the booster battery at idle Connect the jumper cables in the sequence given in the illustration WARNING Battery fluid contains sulfuric acid Do...

Page 248: ...e engine in the customary manner 4 Allow the engine to run for a short time 5 Before disconnecting the jumper cables from the vehicle with the booster battery switch on an electrical consumer e g the...

Page 249: ...damage If the Rear Axle is Damaged Raise the rear axle NOTE Comply with local legal regulations regarding towing vehicles WARNING Do not tow the vehicle if the key cannot be turned in the ignition lo...

Page 250: ......

Page 251: ...gine Oil Level 259 Ribbed V Belt 260 Hydraulic Brake System Clutch Mechanism Fluid Level 261 Brake fluid 261 Engine Cooling System 261 Engine Coolant 262 Checking Coolant Level 263 Winter Operation 26...

Page 252: ...nd Relay Equipment 277 Relay Assignment Standard Equipment 281 Fuse and Relay Optional Equipment 281 Bulb Replacement 284 Front Lamp Unit 284 Taillamps 289 License Plate Lamps Cargo Passenger Vans Onl...

Page 253: ...MAINTAINING YOUR VEHICLE 253 7 ENGINE COMPARTMENT...

Page 254: ...4 Oil filler neck 5 Ribbed V belt Auxiliary drive Optional refer to Auxiliary drive 6 Fuel filter with water separator 7 Hydraulic brake fluid reservoir 8 Coolant reservoir 9 Battery The auxiliary bat...

Page 255: ...ts For cost effective repairs in accordance with sound recycling principles the use of non genuine parts and accessories not authorized by the manufacturer could damage the vehicle or compromise its d...

Page 256: ...control system of such engine is free from defects in materials and workmanship which would cause it not to conform with those regulations for a period of use of five years or 100 000 miles or 3 000 h...

Page 257: ...ntenance indicator optional equipment Engine oil level Checking ribbed V belt Hydraulic brake system clutch mechanism fluid level Coolant level Tire and spare wheel condition and pressures of the same...

Page 258: ...e oils that are labeled on the container as meeting the specifications of API American Petroleum Institute and or DaimlerChrysler specification sheets MB 228 3 228 5 229 3 and 229 5 such as MOPAR SAE...

Page 259: ...MAINTAINING YOUR VEHICLE 259 7 NOTE This chart supercedes ALL previously published viscosity charts Engine Oil Level 1 Oil dipstick 2 Oil filler neck...

Page 260: ...free cloth before checking The engine oil level must be between the lower MIN and upper MAX marks on the dipstick Add engine oil only up to the MAX mark Excess oil must be drained or siphoned off Ribb...

Page 261: ...ption of moisture from the atmosphere If the brakes are placed under heavy loads e g on steep hills bubbles of steam can then form in the brake system This will adversely affect the brakes effectivene...

Page 262: ...to the cooling system is designed for all year round operation even in countries with high prevailing temperatures Have the coolant renewed at least every 15 years or after 160 000 miles When the cool...

Page 263: ...or smoke coming from the engine compartment or if the coolant temperature gauge indicates that the engine is overheated do not open the hood Move away from the vehicle and do not open the hood until t...

Page 264: ...the coolant level is about 0 6 inch 1 5 cm above the base area which is visible through the filler opening Replace and tighten the pressure cap on coolant reservoir If a large quantity of coolant has...

Page 265: ...of approximately 1 6 in 4 mm on all wheels for the winter season BATTERIES The standard battery is located in the engine compartment WARNING Failure to follow these instructions can result in severe p...

Page 266: ...ve terminal clamp then the negative terminal Make sure that the terminal clamps are not switched NOTE If batteries have to be replaced only use batteries with a central vent cap as this will prevent c...

Page 267: ...isposal Many states require sellers of batteries to accept old batteries for recycling WARNING Use only refrigerants and compressor lubricants approved by the manufacturer for your air conditioning sy...

Page 268: ...is an ozone saving product However the manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment REPLACING WIPER...

Page 269: ...d not only by extreme and varying climatic conditions but also by air pollution road salt tar gravel and stone chipping Grease and oil fuel coolant brake fluid bird droppings insects WARNING Many clea...

Page 270: ...een treated at the factory with a wax base rustproofing in the body cavities which will last for the lifetime of the vehicle Post production treatment is neither necessary nor recommended by DaimlerCh...

Page 271: ...matic car wash CAUTION Never use a round nozzle to power wash tires The intense jet of water can result in damage to the tire Always replace a damaged tire Always keep the jet of water moving across t...

Page 272: ...nts and connectors from the intrusion of water and cleaning agents Corrosion protection such as anticorrosion wax should be applied to the engine compartment after every engine cleaning Before applyin...

Page 273: ...a dry cloth or sponge Reversing Aid Sensors Use a mild car wash detergent with plenty of water To prevent scratches never apply strong force and use only a soft non scratchy cloth when cleaning the se...

Page 274: ...and detergent solution WARNING For safety reasons remove key from ignition lock before cleaning the windshield otherwise the wiper motor can suddenly turn on and cause in jury Dirty or iced up steps...

Page 275: ...pe with a damp cloth and dry thoroughly or clean with a leather care product Cup Holder Use a gentle dishwashing detergent or mild detergent for delicate fabrics as a washing solution Wipe with a clot...

Page 276: ...Trim Items Pour an interior care product onto soft lint free cloth and apply with light pressure Plastic and Rubber Parts Do not use oil or wax on these parts Do not use any caustic or alcohol based o...

Page 277: ...cked 1 Unlocked 2 Detent spring engage when the cover is fitted 3 CAUTION When replacing a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with a rat...

Page 278: ...278 MAINTAINING YOUR VEHICLE Position of fuses and relays Fuses 4 Relays 5...

Page 279: ...MAINTAINING YOUR VEHICLE 279 7 Fuse Assignment Standard Equipment...

Page 280: ...ipment relay terminal 15 8 20A Interior lighting cigarette lighter radio terminal 30 9 15A Clock hazard warning lamps parking lamps 10 10A Instrument lighting license plate lamp daytime driving lamps...

Page 281: ...wiper motor W 1 Diesel engine control unit M 2 Turn signals B 3 Fuse and Relay Optional Equipment The cover is located below the driver s seat Remove cover 1 Press both detent springs down and remove...

Page 282: ...282 MAINTAINING YOUR VEHICLE Fuse Relay and Diode Assignments Optional Equipment...

Page 283: ...t 1 Not in use 2 Not in use 3 Not in use 4 Not in use Fuses No Rated Circuit 5 10A Immobilizer 6 7 5A Anti lock brake system ABS Electronic Stability program ESP 7 25A Anti lock brake system ABS Elect...

Page 284: ...e rating Front Lamp Unit Bulbs are changed from inside the engine compartment Move the retainer bar to the side and remove the housing cover WARNING Bulbs and bulb holders can become very hot Al low t...

Page 285: ...H1 12V 55W 3 Side and parking lamps W5W 12V 5W 4 High beam headlamps H1 12V 55 5 Turn Signal Lamps and Side Marker Lamps 1 Turn bulb holder together with bulb counterclockwise and remove 2 Remove the...

Page 286: ...ng springs Press the retaining springs towards the headlamps and down direction of arrow 3 Remove the bulb 4 Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector s...

Page 287: ...ngs in the direction of the headlamps and then outward in the direction of the arrow 3 Remove the bulb 4 Put in the new bulb so that the retaining lugs on the bulb holder are inserted into the recesse...

Page 288: ...Beam Headlamp 1 Unplug the cable connector from the bulb 2 Press the retaining spring towards the headlamps and outwards direction of arrow 3 Remove the bulb 4 Insert the new bulb so that the retaini...

Page 289: ...ehind the interior paneling Remove the paneling Brake lamp taillamp standing lamp P21 5W 12V 21 5W 1 Backup lamp P21W 12V 21W 2 Turn signal lamp P21W 12V 21W 3 Side marker lamp R5W 12V 5W 4 1 Unclip a...

Page 290: ...W 4 Stop lamp P21W 12V 21W 5 Taillamp R5W 12V 5W 6 Backup lamp P21W 12V 21W 7 License plate lamp driver s side only R5W 12V 5W 1 Loosen retaining screw a and remove lamp housing 2 To change a bulb pre...

Page 291: ...Replace the bulb C5W 12V 5W 3 Install the cover 4 Re install the bulb socket Additional Brake Lamp Cargo Passenger Vans Only 1 Retaining screws 1 Take out the retaining screws 1 and remove the lamp ho...

Page 292: ...ring and remove 2 Replace the bulb W5W 12V 5W 3 Install the bulb socket Side Marker Lamps Standing Lamps Optional Retaining screws 1 Bulb socket 2 1 Take out the retaining screws 1 and remove the lamp...

Page 293: ...2 To change a bulb 12V 4CP Press the bulb into the bulb socket turn it counterclockwise and remove 3 Insert the new bulb 4 Install the lamp housing Interior Lighting in Passenger Compartment and Load...

Page 294: ...ulb housing 2 Replace the bulb K 12V 10W 3 Install the lamp housing Interior Lighting with Interior Sensor Protection 1 Use a screwdriver on the catch spring remove the bulb housing 2 Turn the bulb ho...

Page 295: ...a screwdriver on the catch spring to remove the lamp housing 1 2 Press the locating spring on the cable connector 2 hold it down and remove the cable connector 2 3 Turn the bulb holder 3 to the left a...

Page 296: ...S Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer system Including reserve fuel All vehicles about 9 5 US qt 9 0 l about 26 4 US gal 100 l about 2 8 US gal 10 5 l about 2...

Page 297: ...mage to safe ty related systems of your vehicle such as the brake system which could cause an accident and or serious injury to you and others Use only fluids and lubricants meeting the standards and...

Page 298: ...Hydroclear Power D Engine Oil 15W 40 228 3 IDO Premium 15W 40 15W 40 228 3 Kendall GT 1 Full Synthetic Motor Oil 5W 40 229 3 Long Life EF Diesel Engine Oil Multi grade 15W 40 228 3 Lubral Super Diesel...

Page 299: ...ans Voltro Diesel1 15W 40 228 3 Shell Helix Ultra 5W 30 229 3 Shell Helix Ultra 5W 40 229 3 Shell Rimula X CH 4 15W 40 228 3 Shell Rimula X CH 4 20W 50 228 3 Shell Rotella T Multigrade1 15W 40 228 3 S...

Page 300: ...lent Fuchs Shell ATF 3353 236 10 236 12 Brakes Use brake fluid approved to DaimlerChrysler standard MB 331 0 and or DaimlerChrysler material standard MS 9971 brake fluid certified to DOT 4 Plus standa...

Page 301: ...freeze OLD WORLD INDUSTRIES Zerex G05 The Valvoline Company Zerex G48 The Valvoline Company Glysantin G05 BASF AG MOPAR Part No 05066386AA or equivalent 325 0 Power Steering Power Steering no fluid s...

Page 302: ......

Page 303: ...aintenance With ASSYST Maintenance Computer 306 Regular Check Ups 306 Special Maintenance Requirements 307 Brake Fluid 307 Coolant 307 Dust Filter for Heating Ventilation Replacement 307 Engine Oil Ch...

Page 304: ...sibility of the driver WARRANTY The Sprinter Dealer network is at your disposal for maintenance work Each of these workshops has the equipment and tools the specially trained skilled and experienced p...

Page 305: ...s to or interference with the emissions control systems are not permissible All Sprinter Dealer are familiar with the relevant and appliable regulations MAINTENANCE WITHOUT ASSYST MAINTENANCE COMPUTER...

Page 306: ...ti function display You should have the maintenance performed within the stated period distance The service indicator will be reset by your Sprinter Dealer after an oil service and or maintenance serv...

Page 307: ...ement The dust filter and the tailgate interior filter are renewed during routine maintenance service However if operating conditions are dusty these filters should be renewed more frequently ENGINE O...

Page 308: ...r tow hitch original equipment Maintenance ASSYST maintenance computer reset Function check Signalling system warning and indicator lamps Headlamps exterior lighting Windscreen wipers windscreen washe...

Page 309: ...Windscreen washer system Engine Fuel filter renewal Air cleaner with maintenance indicator Check degree of contamination Air cleaner filter element renewed as necessary Chassis and body Trailer coupl...

Page 310: ...rvice Air cleaner without maintenance indicator Air cleaner filter element renewal Check poly V belt for wear and signs of damage During every fourth maintenance service Change rear axle fluid Additio...

Page 311: ...ENTS Suggestions For Obtaining Service For Your Vehicle 312 Prepare for the Appointment 312 Prepare a List 312 Be Reasonable with Request 312 If You Need Assistance 312 Warranty Information 315 Mopar...

Page 312: ...cle at a minimal daily charge If you need a rental it is advisable to make these arrangements when you call for an appointment IF YOU NEED ASSISTANCE The manufacturer and its dealers are vitally inter...

Page 313: ...ustomer Center P O Box 21 8004 Auburn Hills MI 48321 8004 Phone 800 992 1997 DaimlerChrysler Canada Inc Customer Center P O Box 1621 Windsor Ontario N9A 4H6 Phone 800 465 2001 In Mexico contact Av Pro...

Page 314: ...1 800 521 9922 The manufacturer will not stand behind any service contract that is not the manufacturer s Service Contract It is not responsible for any service contract other than the manufacturer s...

Page 315: ...may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems betwe...

Page 316: ......

Page 317: ...trainer 129 Air Conditioning Climate Control 125 Dehumidification 126 Rear Passenger Compartment 126 Air Conditioning Regulated 124 Air Filter Restriction Indicator 258 Air Recirculation 119 Air Vents...

Page 318: ...140 B Batteries 265 Charging the Battery 267 Disconnecting the Battery 266 Reconnecting the Battery 266 Replacing Batteries in Remote Keyless Entry 22 Battery Charge Indicator Lamp 106 Belt Tensioner...

Page 319: ...rake Lamp 291 Exit Lamps 295 Front Lamp Unit 284 Interior Lighting 293 Interior Lighting with Interior Sensor Protection 294 License Plate Lamp 291 Reading Lamp 294 Side Marker Lamp 292 Side Mounted T...

Page 320: ...121 Diesel Fuels for Use at Very Low Temperatures 211 Direction of Rotation 182 Displaying Engine Oil Level 115 Doors Front Doors 27 Rear Cargo Doors 33 Sliding Door 30 Draining Fuel Filter with Wate...

Page 321: ...8 Exhaust Gas Inhalation of 54 228 F Fax Machines 85 Fire Extinguisher 233 Fog Lamp Switch 68 Folding Seat at Partition 63 Fording 228 Front Seat Passenger Airbag 48 Fuel Filter 214 Fuel Filter with W...

Page 322: ...heel 242 Instrument and Display Lighting 99 Instrument Cluster Battery Charge Indicator Lamp 106 Clock 98 Coolant Level Indicator Lamp 108 Coolant Temperature Gauge 103 Engine Control Unit Indicator L...

Page 323: ...p 107 Exit Lamps 295 Indicator Lamps 93 License Plate Lamp 291 Reading Lamp 294 Reserve Fuel Indicator Lamp 105 Seat Belt Warning Lamp 44 Side Marker Lamp 292 SRS Malfunction Indicator Lamp 49 Taillam...

Page 324: ...Adjustment 59 Exterior 59 Interior 59 Mobile Phone 85 Mopar Parts 315 Multi Function Indicator 96 Multifunction Switch 72 O Occupant Restraints 39 Odometer 99 Opening Closing doors 27 Operation Window...

Page 325: ...safety Defects 315 Reserve Fuel Indicator Lamp 105 Residual Engine Heat Utilization 124 Residual Engine Heat Utilization REST 124 Restraints Occupant 39 Retrofitting Seat Mounting Cups 65 Reversing A...

Page 326: ...255 SRS Malfunction Indicator Lamp 49 Standard Fuse and Relay Equipment 277 Starter Switch 13 Starting the Engine 144 Stopping the Engine 147 Storing Tires 182 Suggestions For Obtaining Service For Yo...

Page 327: ...193 Maximum Inflation Pressure 199 Maximum Load 198 Recommended Tire Inflation Pressure 186 Removing 242 Rim Diameter 193 Rotating 204 Size Designation 192 Sizes 193 Snow Chains 207 Spare Wheel Locati...

Page 328: ...wing a Trailer 225 Trailer Hitches 222 Trailer Tongue Load 223 Vehicle and Trailer Weights 222 Trailer Tongue Load 223 Transmission Automatic 148 Trip Meter 99 Two Way Radio 84 U Using the Jack 239 V...

Page 329: ...ndow Cleaning 274 Window Operation 74 Electric 74 Mechanical 74 Windows De Fogging 121 De Icing 121 Windshield Heater 123 Windshield Washer System Fluid Reservoir 257 Windshield Wiper Switch 75 Windsh...

Page 330: ......

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