Dodge 2004 Freightliner Owner'S Manual Download Page 203 | Manualshive

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MAINTAINING YOUR VEHICLE

7

CONTENTS

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 205

Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 207

Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Disposal of Service Products . . . . . . . . . . . . . . 208

Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Windshield Washer System Fluid Reservoir  .  209
Air Filter Restriction Indicator (Optional)  . . .  209
Engine Oils   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  209
Engine Oil Level    . . . . . . . . . . . . . . . . . . . . . . . .  210
Ribbed V-Belt   . . . . . . . . . . . . . . . . . . . . . . . . . . .  211
Hydraulic Brake System, Clutch Mechanism
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  211
Brake fluid  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  212
Engine Coolant  . . . . . . . . . . . . . . . . . . . . . . . . . .  212

Checking Coolant Level . . . . . . . . . . . . . . . . . . 213

Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

Disconnecting the Battery . . . . . . . . . . . . . . . . . 216
Reconnecting the Battery . . . . . . . . . . . . . . . . . . 217
Charging the Battery . . . . . . . . . . . . . . . . . . . . . 217

Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 218

Appearance Car and Corrosion Protection   . . 219
Power Washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Automatic Car Wash  . . . . . . . . . . . . . . . . . . . . . 221
Tar Stains  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Paintwork, Painted Body Components . . . . . . 221
Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 221
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 222
Ornamental Moldings  . . . . . . . . . . . . . . . . . . . . 222
Headlamps, Taillamps, Turn Signal Lenses  . . 222
Window Cleaning   . . . . . . . . . . . . . . . . . . . . . . . 223

Freightliner-all.book Page 203 Monday, December 1, 2003 2:54 PM

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Summary of Contents for 2004 Freightliner

Page 1: ...YOUR VEHICLE 7 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 51 UNDERSTANDING YOUR INSTRUMENT PANEL 81 STARTING AND OPERATING 133 WHAT TO DO IN EMERGENCIES 185 MAINTAINING YOUR VEHICLE 203 MAINTENANCE S...

Page 2: ...Freightliner all book Page 2 Monday December 1 2003 2 54 PM...

Page 3: ...Manual 4 Warnings and Cautions 4 Vehicle Identification Number Sample and Location 5 Vehicle Safety Certification Label Sample and Location 5 Vehicle Engine Emission Label Sample and Location 6 Freig...

Page 4: ...AL Consult the table of contents to determine which section contains the information you desire The detailed index at the rear of this manual contains a complete listing of all subjects WARNINGS AND C...

Page 5: ...indshield VEHICLE SAFETY CERTIFICATION LABEL SAMPLE AND LOCATION Location below the driver s seat on an outwardfacing position of the mounting pillar 1 Incomplete vehicle certification label for chass...

Page 6: ...SAE gr Fuel rate at adv Output Valve lash cold ins Basic injection timing Idle speed 2002 115 kW 154 HP 3800 rpm 58 62 mm3 stroke hydr int tappet exh 14 5 1 degrees BTDC 680 50 rpm This engine conform...

Page 7: ...ies in Remote Keyless Entry 18 Security System with Towing and Passenger Compartment Protection Optional 19 Audible Alarm 20 Visual Alarm 20 Switching off the Alarm 20 Towing Protection and Passenger...

Page 8: ...tor Lamp 40 Driver s Airbag 41 Front Seat Passenger Airbag not in conjunction with folding seat in partition wall 42 Belt Tensioners 43 Safety Precautions for the Airbag 44 Pedals 46 Engine Break In S...

Page 9: ...the key turn the steering wheel until the steering wheel lock engages To release the steering wheel lock Turn the steering wheel slightly while turning the key to position 1 NOTE If the driver s or p...

Page 10: ...r notes on the remote keyless entry refer to Remote Keyless Entry NOTE If the engine cannot be started and the displays and appear alternately in the multi function indicator when the key is in positi...

Page 11: ...cle is an invitation to thieves Always remove the key from the ignition and lock all doors when leaving the vehicle unattended WARNING For personal security and safety in the event of an accident lock...

Page 12: ...ocking locking Once closing has been completed an open door will not automatically be locked WARNING When leaving the vehicle always remove the key from the ignition lock and lock your vehicle Do not...

Page 13: ...ust the passenger door and the cargo doors can be locked or unlocked from inside the vehicle with the central locking switch After the engine is started about 1 second all doors with the exception of...

Page 14: ...pressing the central locking switch located on the center section of the dashboard WARNING When leaving the vehicle always remove the key from the ignition lock and lock your vehicle Do not leave chi...

Page 15: ...tch again To Program the Automatic Lock Feature when Starting the Engine Place the key in position 2 in the ignition lock and close all doors To switch off automatic locking of the front seat passenge...

Page 16: ...at an authorized Sprinter Dealer before they can be used If a non activated key is used after the fourth attempt to start the starting process will be blocked for 1 minute The multi function display...

Page 17: ...replaced For instructions on replacing the batteries in the remote keyless entry transmitter The remote keyless entry transmitter will not function when there is a vehicle key inserted in the ignitio...

Page 18: ...transmitter indicator lamp blinks once If the hazard warning lamp does not blink at least one door is improperly closed Check to see if there is a door that is not properly closed or if there is a key...

Page 19: ...stem is ready for operation if the vehicle is locked with the remote keyless entry transmitter If a door is open the security system is not switched on during the locking process Security system activ...

Page 20: ...is will trigger the alarm TOWING PROTECTION AND PASSENGER COMPARTMENT PROTECTION SWITCH OPTIONAL See Section 4 Understanding Your Instrument Panel for switch locations Switch off the towing protection...

Page 21: ...ntrally unlocked using the remote keyless entry transmitter Passenger Compartment Protection The passenger compartment protection is ready for operation 30 seconds after the security system has been a...

Page 22: ...cked using the remote keyless entry transmitter Alarm Pushbutton Vehicleswith SecuritySystems only See Section 4 Understanding Your Instrument Panel for switch locations Trigger the alarm manually loc...

Page 23: ...m The children could injure themselves on parts of the vehicle release the child proof locks by pressing the central locking button and could thereby open the doors and cause injury to others as a res...

Page 24: ...oors are open Only open the doors when road and traffic conditions permit Do not leave children alone in the vehicle They could open a locked door from the inside despite the road and traffic conditio...

Page 25: ...out protection In vehicles without central locking only the respective door will be locked or unlocked Please note anti theft alarm system The anti theft alarm will be triggered when the doors are man...

Page 26: ...away from the door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not leave children alone in the vehic...

Page 27: ...handle in The door is locked when the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock button 1 Handle 2 To unlock and o...

Page 28: ...atically be locked NOTE If an open sliding door is locked before being closed then only the sliding door will be locked In vehicles without central locking only the respective door will be locked or u...

Page 29: ...e door opening when closing a door Be especially careful when small children are around Only open the doors when road and traffic conditions permit Do not leave children alone in the vehicle They coul...

Page 30: ...the white patch in the handle can be seen If an open door is detected refer to Central Locking From the Inside with Lock Button Lock button 1 Handle 2 To unlock and open Pull lock button 1 the door i...

Page 31: ...al locking displays vehicle locking with one or more open doors by means of a special function sequence locking unlocking locking Once closing has been completed an open door will not automatically be...

Page 32: ...ly the tailgate will be locked Please note anti theft alarm system The anti theft alarm system will be triggered when the doors are manually unlocked Cancel alarm by pressing button The anti theft ala...

Page 33: ...s 5 feet 7 inches 176 cm WARNING Always drive with the doors properly closed be cause if the vehicle is operated with the doors open serious personal injury may result To prevent possible personal inj...

Page 34: ...he Passenger Area To unlock turn key to left 1 To open door 2 To close door and lock 3 To Unlock the Door from the Cargo Area Optional To unlock press latch in direction 1 To open door 2 To close door...

Page 35: ...ers or you can be thrown out of the vehicle Always be sure you and others in your vehicle are buckled up properly WARNING An airbag system component integrated in the steering wheel gets hot after the...

Page 36: ...t seat on the front passenger seat Children should never ride sitting on the lap of another occupant In an accident they will be completely without protection and could even be injured by the person t...

Page 37: ...is buckled into the wrong buckle will not protect you properly The lap portion could ride too high on your body possibly causing inju ries Always buckle your belt into the buckle near est you A belt t...

Page 38: ...about 6 seconds the malfunction indicator lamp 1 is defective The fault should be repaired as soon as possible by an authorized Sprinter Dealer NOTE When the key is turned to position 2 in the ignitio...

Page 39: ...le The buzzer stops as soon as the safety belt is fastened Press the safety belt into the belt buckle WARNING A lap belt worn too high can increase the risk of internal injury in a collision The belt...

Page 40: ...The system is known as a Supplemental Restraint System SRS It has been designed to work together with the seat belt and to supplement SRS Malfunction Indicator Lamp When the key is in position 2 in t...

Page 41: ...y is in position 2 in the igni tion lock if it flickers or lights up while the vehi cle is moving there might be a problem in the airbag system There is then a danger that the air bag will not deploy...

Page 42: ...al ways be in a properly seated position and to wear the seat belt Since the airbag inflates with consid erable speed and force a proper seating position with hands on the steering wheel will help to...

Page 43: ...tensioner deployment WARNING To reduce the risk of injury when the front airbag inflates it is very important for the passenger to always be in a properly seated position and to wear the seat belt Si...

Page 44: ...vent injuries when the airbag is inflating Do not position the seat closer than necessary to the airbag inflation point Do not lean forward when the vehicle is in motion Only hold the steering wheel b...

Page 45: ...t in injury or death The activation of the SRS temporarily releases a small amount of dust from the airbag This dust however is neither injurious to your health nor does it indicate a fire in the vehi...

Page 46: ...own Avoid accelerating by kickdown It is not recommended to brake the vehicle by manually shifting to a lower gear We recommend that you select positions 3 2 or 1 only at moderate speeds for hill driv...

Page 47: ...oil level SAFETY TIPS Check the vehicle s lights and the general condition of the vehicle before each trip Keep tires at the recommended inflation pressure All occupants should fasten their seat belts...

Page 48: ...s is hazardous to your health All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death Do not run the engine in confined areas such as a garage which are no...

Page 49: ...own the material Spread the load evenly between the anchorages If using a tensioning device do not overstress the lashing rings WARNING If you tension the tensioning belts between the sidewalls the ma...

Page 50: ...Freightliner all book Page 50 Monday December 1 2003 2 54 PM...

Page 51: ...eat Mounting Cups 59 Hood 60 Headlamp Range Control 62 Fog Lamp Switch Optional 62 Interior Lighting 63 Interior Lamps in the Driver and Rear Seat Passenger Area Cargo Area 63 Interior Lamps with Inte...

Page 52: ...Roof Optional 74 Electric Sun Roof Optional 74 Mechanical Sun Roof Operation 75 Ashtray Cigar Lighter 76 Electrical Outlet 77 Cup Holder 78 Glove Compartment 79 Glove Compartment Lockable Optional 79...

Page 53: ...The switch is located in the door lining next to the door handle Mirror adjustment left 1 Mirror adjustment right 2 When the key is in position 2 in the ignition lock each mirror may be adjusted by pr...

Page 54: ...sly or even fatally injured Use the recliner only when the vehicle is parked WARNING The rear area of the vehicle should not be used as a play area by children when the vehicle is in mo tion They coul...

Page 55: ...aft 1 Seat cushion depth Optional 2 Seat height adjustment front 3 Seat height adjustment rear 4 Backrest tilt 5 Lumbar Support Hand pump 1 Bleeder valve 2 Reinforce support Use hand pump 1 Relieve s...

Page 56: ...aint press the catch at the head restraint socket and pull the head restraint up and out WARNING You should never drive the vehicle if the head re straint has been removed for an occupied seat This co...

Page 57: ...switch The left indicator lamp in the switch illuminates High heating output press bottom of seat heater switch The right indicator lamp in the switch illuminates WARNING When folding down the seat c...

Page 58: ...only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly Never op erate vehicle unless all rear bench seats are prop erly installed and all...

Page 59: ...se levers are heard to engage and all release levers are parallel to the vehicle floor Retrofitting Seat Mounting Cups WARNING Additional rear bench seats can be added if seat mounting cups are proper...

Page 60: ...h voltage it is dangerous to touch any components ignition coils spark plug sockets diagnostic socket of the ignition system with the engine running while starting or if the ignition is on and the eng...

Page 61: ...e support strut 3 engages To close 1 Lift the hood up slightly 2 Press the support strut 3 down 3 Swing the hood down and make sure that it engages in its retaining catch 4 Check that the hood is enga...

Page 62: ...Always keep the headlamp range less than 110 yards 100 m so that oncoming traffic is not blinded FOG LAMP SWITCH OPTIONAL See Section 4 Understanding Your Instrument Panel for switch locations Lamp sw...

Page 63: ...r and Rear Seat Passenger Area Cargo Area 1 Permanently on 2 Off 3 Interior lamps are switched on off by the door contact switches Interior Lamps with Interior Sensor Protection Optional Interior lamp...

Page 64: ...ched off Operation of Reading Lamps Position 1 Left hand reading lamp switched on Position 2 Switched off Position 3 Right hand reading lamp switched on Interior Lighting with Reading Lamp Front Passe...

Page 65: ...f switch The indicator lamp in the switch will illuminate To switch off Press bottom of switch The switch 1 is located on the right side of the cargo area at the entrance for the sliding door To switc...

Page 66: ...or cargo area lighting will shut off automatically after 15 min MULTIFUNCTION SWITCH Turn signal indicator lamp right 1 Turn signal indicator lamp left 2 Short turn signal press combination switch to...

Page 67: ...he 0 position and the driver s or passenger s door is open a warning buzzer sounds if the vehicle exterior lighting except for the marker lamps has been switched on On vehicles with automatic switchin...

Page 68: ...w Operation Optional The window operation switches are located on the driver s and front passenger doors WARNING Make certain that no one gets caught when the side windows are closed The key should be...

Page 69: ...wnward until the window has reached the desired position To close the window Keep switch pressed upward until the window has reached the desired position WINDSHIELD WIPER SWITCH Intermittent wipe and...

Page 70: ...e controlled automatically WARNING Sudden loss of visibility through the windshield caused by e g ice steam fog or water could lead to an accident You might not see other vehicles or other obstacles T...

Page 71: ...tle setting The speed control lever on the steering column is used to activate and operate the speed control NOTE The responsibility for the driving speed is always that of the driver The cruise contr...

Page 72: ...e To decrease speed steadily hold the speed control lever in the push down position Resume set speed after shutting off Push speed control lever back 4 With the accelerator pedal the set speed can be...

Page 73: ...th an open sun roof You could also be seriously injured or killed Always fasten your seatbelt properly and make sure all passengers are properly secured too Do not allow small children to operate the...

Page 74: ...l for switch locations Place the key in position 2 in the ignition lock To open the sun roof Keep switch pressed upward until the sun roof has reached the desired position or the end position To close...

Page 75: ...works correctly the sun roof can also be closed or opened manually Remove cover 1 at the front frame of the sun roof Remove tool 2 from the cover 1 and insert Open manually Press in tool 2 and turn co...

Page 76: ...y 1 Pull the ashtray 1 out until it locks into place To close the ashtray 1 Push the ashtray 1 forward over the working point until it reaches the stop To switch on the cigar lighter 2 Press in the ci...

Page 77: ...etc Eventually if plugged in long enough the vehicle s battery will discharge sufficiently to degrade battery life and or prevent engine starting Accessories that draw higher power i e coolers vacuum...

Page 78: ...tment is located below the instrument panel between the driver s and front passenger s seats The cup holders in the passenger compartment are located in the center below the seat benches Pull out cup...

Page 79: ...EATURES OF YOUR VEHICLE 79 3 GLOVE COMPARTMENT Glove Compartment Lockable Optional Locked 1 Unlocked 2 Open 3 COMPARTMENTS IN FRONT DOORS Locked 1 Unlocked 2 Freightliner all book Page 79 Monday Decem...

Page 80: ...Freightliner all book Page 80 Monday December 1 2003 2 54 PM...

Page 81: ...Indicator Lamp 98 Engine Control Unit Indicator Lamp 99 Indicator Lamp Symbols 99 Switch Locations 101 ASSYST Maintenance Computer Optional 103 Engine Oil Level Display in Instrument Cluster Vehicles...

Page 82: ...19 Air Strainer 120 Electric Blower Optional 121 Heater Booster 122 Auxiliary Heater Water or Air Heater Optional 123 Auxiliary Heater Switch Water Heater only 124 Timer Auxiliary Heater Water and Air...

Page 83: ...UNDERSTANDING YOUR INSTRUMENT PANEL 83 4 INSTRUMENTS AND CONTROLS Freightliner all book Page 83 Monday December 1 2003 2 54 PM...

Page 84: ...witch 11 Center air vents 12 Upper air vents 13 Radio see individual manual 14 Temperature control switch 15 Airflow control switch 16 Air distribution switch 17 Temperature sensor automatic heating c...

Page 85: ...UNDERSTANDING YOUR INSTRUMENT PANEL 85 4 INSTRUMENT CLUSTER AND INDICATOR LAMPS Freightliner all book Page 85 Monday December 1 2003 2 54 PM...

Page 86: ...refer to Multi Function Indicator 7 Gear selector lever position 8 Coolant temperature gauge refer to Coolant Temperature Gauge 9 Fuel gauge with reserve fuel indicator lamp yellow refer to Fuel Gauge...

Page 87: ...and traffic conditions This could cause you to lose control of the vehicle and could lead to an accident and result in severe personal injuries or death For this reason make sure that the traffic cond...

Page 88: ...of the buttons I or switching the side lights on refer to Combination Switch 1 Press the button to switch between the odometer and the trip meter and to reset the trip meter Press the button to activa...

Page 89: ...thin one second the display will revert to the original mode after 20 seconds To Adjust the Time Call up time display 1 Press button I and hold the hours display will flash To change the time by one h...

Page 90: ...itch between the odometer and the trip meter press button 1 briefly 2 To reset the trip meter call up trip meter Press button 1 and hold until the trip meter shows 0000 Instrument and Display Lighting...

Page 91: ...ing dimmer 3 Press button to instrument display lighting brighter Outside Temperature Display 1 Clock outside temperature display selector Press button I briefly The display will switch to the require...

Page 92: ...ne its fuel supply is interrupted when the maximum rpm is reached Despite this the maximum rpm can still be exceeded in overrun mode e g when driving downhill WARNING Even if the display still reads a...

Page 93: ...20 C depending on operating conditions If the needle reaches the red section do not continue to drive the vehicle For coolant level indicator lamp refer to Coolant Level Indicator Lamp NOTE Coolant te...

Page 94: ...e fluids which may have leaked into the engine compartment to catch fire You could be seriously burned Steam from an overheated engine can cause serious burns and can occur just by opening the engine...

Page 95: ...etween the maximum and minimum marks Have the malfunction traced and rectified by an authorized Sprinter Dealer Battery Charge Indicator Lamp When the key is in position 2 in the ignition lock the bat...

Page 96: ...the engine running drain the water from the fuel filter as soon as possible NOTE Should the water in fuel indicator lamp still not go out after the fuel filter has been drained the cause should be ex...

Page 97: ...as dropped to a point close to the minimum level mark on the dipstick The indicator lamp lights up only briefly at first becoming permanent as the oil level drops further Stop the engine immediately a...

Page 98: ...lar intervals have the engine cooling system examined by an authorized Sprinter Dealer CAUTION Never run the engine if the coolant level is too low This could cause the engine to overheat leading in t...

Page 99: ...in the engine control unit The engine s power output may be reduced Refuel and bleed the fuel system or have the cause traced and rectified by an authorized Sprinter Dealer Indicator Lamp Symbols v Ac...

Page 100: ...only Seat belt warning lamp ABS malfunction and electronic brake force distribution EBV malfunction Engine control unit malfunction k Acceleration skid control ASR malfunction and brake assist system...

Page 101: ...UNDERSTANDING YOUR INSTRUMENT PANEL 101 4 SWITCH LOCATIONS Freightliner all book Page 101 Monday December 1 2003 2 54 PM...

Page 102: ...leration skid control ASR switch 9 Switch for auxiliary heater water heater only Optional 10 Right hand seat heater switch Optional 11 Sun roof operation switch Optional 12 Interior cargo area lightin...

Page 103: ...2 in the ignition lock For additional maintenance operations see Sprinter Service Booklet If a service deadline is exceeded the display will flash with a minus sign in front when the key is turned to...

Page 104: ...tion 0 in the ignition lock Press and hold the button Turn the key to position 2 in the ignition lock Keep the button pressed The maintenance indicator with the current remaining time distance is show...

Page 105: ...sound and will appear in the multi function indicator 2 0 quarts about 2 1 liters of oil must be added CAUTION If the indicator lamp lights up the warning symbol in the multi function indicator appear...

Page 106: ...laying Engine Oil Level with Engine Off If the engine has reached normal operating temperature the engine oil level can be displayed on the multi function indicator for about 5 minutes after the engin...

Page 107: ...e engine oil level correctly the symbol will flash in the multi function indicator repeat the measurement after waiting a short time If no engine oil level reading is shown again the engine oil level...

Page 108: ...e added Check the engine oil level without delay and add engine oil to the upper mark on the dipstick Symb N00 00 2384 00 qt CAUTION If the indicator lamp lights up the warning symbol in the multi fun...

Page 109: ...OTE If the vehicle interior has been heated up by intense sunlight ventilate the interior briefly before driving the vehicle Only with automatic heater control Optional The selected temperature is rea...

Page 110: ...just the air vents as required refer to Side Air Vents and Center Air Vents Air Recirculation 1 Air recirculation indicator lamp 2 Air recirculation button To switch on air recirculation Press the air...

Page 111: ...ation and regulated air conditioning Optional Air recirculation is automatically switched off after about 15 minutes or when engine is shut off Heating 1 Set the airflow control 2 as required 2 Set th...

Page 112: ...r heater The additional heat exchanger in the load compartment should be switched off to quickly de fog and de ice the windshield and front side windows refer to Auxiliary Heat Exchanger in Load Compa...

Page 113: ...rds To close turn the thumbwheel inwards Intermediate settings are possible Upper Air Vents The upper air vents supply fresh air not heated to the passenger load compartment To open turn the thumbwhee...

Page 114: ...ear window will automatically switch off after about 15 minutes or when the engine is turned off Windshield Heater Optional The switch for the windshield heater is located on the center section of the...

Page 115: ...ature control as required refer to Heating Ventilation To switch off Press the residual engine heat utilization switch 1 again the indicator lamp 2 goes out The residual engine heat utilization is aut...

Page 116: ...ditioner only uses the refrigerant R 134a This refrigerant does not damage the earth s ozone layer Climate Control on Vehicles with Air Conditioning 1 Set the airflow control 2 to position 1 to 4 Posi...

Page 117: ...ing performance is achieved by switching on air recirculation For note on air recirculation refer to Air Recirculation Dehumidification on Vehicles with Air Conditioning 1 Set the airflow control 2 to...

Page 118: ...ir vents as required refer to Side Air Vents and Center Air Vents Air Conditioner for the Rear Passenger Compartment Optional The air conditioner for the rear passenger compartment must be used in con...

Page 119: ...ooling turn downwards To switch off 1 Switch the airflow switch 3 to the center position 2 Press switch 1 air conditioning regulated the indicator lamp 2 will go out Air Recirculation Recirculation mo...

Page 120: ...andy streets The air strainer must be either cleaned or replaced in the event of visible contamination Removing and Cleaning the Air strainer 1 Unlock all quick acting fasteners 2 2 Remove the cover a...

Page 121: ...The electric blower can be used to aerate or deaerate the cargo area This feeds fresh air into the cargo area or extracts warm air Deaeration Press switch upward Aeration Press switch downward To swi...

Page 122: ...ch 1 again or switch the engine off The heater booster will then switch to run on mode about 2 minutes NOTE When the vehicle is being driven and a coolant temperature of over 185 F 80 C is reached the...

Page 123: ...er to Auxiliary Heater Tips for Coping with Problems WARNING The auxiliary heating must not be operated at gas stations due to the risk of fire and explosion For this reason switch off the auxiliary h...

Page 124: ...ehicle may be high ly flammable and could explode when heated Make sure particularly on vehicles with an air heater that such containers are not placed in the flow of hot air of the auxiliary heating...

Page 125: ...Set time day and preselected time shorten heating period min 1 minute 9 Button Set time day and preselected time lengthen heating period max 120 minutes 10 Air Heater only adjustable temperature sele...

Page 126: ...To switch it on Press the button The auxiliary heater is running Display Symbol current time and current day of the week If the ignition is switched off the auxiliary heater will remain on for another...

Page 127: ...he preselected time up to 24 hours Press the button H until the desired memory 1 3 and the preselected time both flash The preselected time has been activated when the display stops flashing Within th...

Page 128: ...mperature is reached as soon as possible Heat operation Different operating conditions will be in effect depending on the heat level required The integrated control unit adjusts the heat flow using th...

Page 129: ...hicles with automatic heater control regulated air conditioner Before switching on the heater or entering the switch on time the temperature control 1 must be set to maximum heater output as illustrat...

Page 130: ...ield and front side windows AUXILIARY HEATER TIPS FOR COPING WITH PROBLEMS The heater either does not switch on or automatically switches off Insufficient fuel fill up the fuel tank Start up heater se...

Page 131: ...aler Overheating Air Heater The air channels are clogged The heater can be restarted once the fault has been repaired When this is done the heater should be switched on and off The heater will remain...

Page 132: ...Freightliner all book Page 132 Monday December 1 2003 2 54 PM...

Page 133: ...145 Brakes 146 Service Brake 146 Brake Pad Wear Indicator 147 Brake Indicator and Electronic Brake Force Distribution EBD Indicator Lamp 148 Parking Brake Indicator Lamp 149 Parking Brake 150 Driving...

Page 134: ...w Chains 170 Fuels 170 Fuel Filter with Water Separator 170 Diesel Fuels for Use at Very Low Temperatures 171 Refueling 172 Capacity 173 Programmed Top Speed Optional 173 Bleeding Diesel Fuel System 1...

Page 135: ...2 Preheater indicator lamp 3 WARNING When the engine is not running there is no power assistance for the brake and steering system In this case it is important to keep in mind that a considerably hig...

Page 136: ...d to position 0 in the ignition lock before repeating the starting procedure If the display lights up alternately with in the multi function display there is an immobilizer malfunction or the key used...

Page 137: ...ins this level regardless of work load It can only be used when the vehicle is stationary the parking brake is engaged and the gear selector level is in position P Constant RPMs indicator lamp To swit...

Page 138: ...itch on again as soon as you release the brake pedal STOPPING THE ENGINE After having brought the vehicle to a stop 1 Do not depress the accelerator pedal 2 Apply the parking brake 3 Turn the key back...

Page 139: ...d the key in position 2 in the ignition lock or the engine running before the shift lock will release Shift selector lever to the desired position only when the engine is idling normally and the servi...

Page 140: ...vehicle with the service brake When stopping the vehicle on an uphill grade do not hold it with the accelerator use the brake This avoids unnecessary transmission heat build up Maneuvering To maneuver...

Page 141: ...ways use the parking brake in addition to placing the selector lever in park position to secure the vehicle NOTE With a malfunction in the vehicle s electrical system the selector lever could remain l...

Page 142: ...vehicle This way downshiftings can be caused Briefly press selector lever in the direction The transmission will shift from the current gear range to the next higher gear range If the transmission is...

Page 143: ...es or with your vehicle heavily loaded the automatic transmission will downshift when necessary to maintain engine rpm within the best torque range Gear q Upshift through 4th gear only Suitable for pe...

Page 144: ...r lever to positions D and D does the cover return to its closed position LOADING THE VEHICLE WARNING Do not overload the tires by exceeding the specified vehicle capacity weight as indicated by the l...

Page 145: ...icient wear and tear resistant load restraints Lashing rings WARNING Unsecure or poorly secured loads and seats that have been removed could move around the vehi cle interior uncontrollably in the eve...

Page 146: ...ke WARNING When the engine is not running the brake and steering systems are without power assistance Under these circumstances a much greater effort is necessary to stop or steer the vehicle After dr...

Page 147: ...icle The heat generated will help to dry the brake disks Brake Pad Wear Indicator When the key is turned to position 2 in the ignition lock the indicator lamp 2 in the instrument cluster lights up for...

Page 148: ...ndicator lamp does not go out after about 2 seconds the brake fluid level has sunk below the minimum filling capacity If the brake indicator lamp comes on while driving the brake fluid level is below...

Page 149: ...th the brake indicator lamp 3 illuminated can result in an accident There may be a malfunction in the brake system or in the electronic brake force distribution The braking characteristics are affecte...

Page 150: ...e lever down to the stop The parking brake indicator lamp should go out WARNING Always fully apply the parking brake when leav ing your vehicle or vehicle may roll and cause damage or injury WARNING O...

Page 151: ...ways remove the key from the ignition lock and lock your vehicle Do not leave children unsupervised in the vehicle even if they are secured by a child restraint system The children could injure themse...

Page 152: ...instrument cluster and the ABS will be deactivated The indicator lamp will go out as soon WARNING The following factors increase the risk of acci dents Excessive speed especially in turns Wet and slip...

Page 153: ...respond even with light brake pedal pressure because of the increased likelihood of locking wheels The pulsating brake pedal can be an indication of hazardous road conditions and works as a reminder...

Page 154: ...s from acting on the vehicle nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehi cle brakes and tires or the traction afforded The ABS cannot prevent a...

Page 155: ...t when the engine is running WARNING If the brake indicator lamp does not go out or lights up again while driving the brake fluid level may not necessarily have dropped be low the minimum filling capa...

Page 156: ...be deactivated The indicator lamp will go out as soon as the voltage reaches this level again or the ABS is operational again the ASR and the BAS are then reactivated If a malfunction is present in t...

Page 157: ...the ASR is shut off Deactivate the acceleration skid control refer to Deactivating Acceleration Skid Control ASR WARNING If the warning lamp v in the speedometer lights up or flashes Do not deactivate...

Page 158: ...are used the correct operation of the ASR cannot be guaranteed WARNING ASR cannot prevent the natural laws of physics from acting on the vehicle nor can it increase the traction afforded The ASR canno...

Page 159: ...there is a danger of skidding and or starting at a speed of 38 mph 60 km h ESP activates ASR automatically WARNING On a slippery road surface if both drive wheels start to spin there is a risk of skid...

Page 160: ...C only The Brake Assist System BAS operates in emergency situations If you apply the brakes very quickly the BAS automatically provides full brake boost thereby potentially reducing braking distance A...

Page 161: ...ING The Brake Assist system BAS cannot prevent the natural laws of physics from acting on the vehicle nor can it increase braking efficiency beyond that afforded by the condition of the vehicle brakes...

Page 162: ...wheel and by limiting engine output the ESP works to stabilize the vehicle The ESP is especially useful while driving off and on wet or slippery wet surfaces The warning lamp v in the speedometer flas...

Page 163: ...WARNING ESP cannot prevent the natural laws of physics from acting on the vehicle nor can it increase the traction afforded The ESP cannot prevent accidents including those resulting from excessive sp...

Page 164: ...bolts that are damaged or rusted Never apply oil or grease to wheel bolts If a wheel hub thread is damaged you must not drive the vehicle Consult a qualified specialist workshop Be sure to use correc...

Page 165: ...erature of the tire This has an adverse effect on road safety and in creases the risk of an accident The limiting speed for the tires tires and tire pressure must not be exceeded Exceeding the permiss...

Page 166: ...g or in hot weather tire pressures can increase by as much as 14 5 psi 100 kPa Never release air from a warm tire or else the tire pressure will be too low NOTE Tire pressure changes by about 1 5 psi...

Page 167: ...ds in lbs kg see type plate 2 976 1 350 3 219 1 460 3 527 1 600 3 638 1 650 3 858 1 750 195 70 R 15 C 104 102 R Single 47 325 51 350 58 400 65 450 225 70 R 15 C 112 110 R 115 N Single 36 250 36 250 40...

Page 168: ...3 200 195 70 R 15 C 104 102 R Double 40 275 51 350 55 380 65 450 Rear Axle Size Application Axle loads in lbs kg see type plate 3 307 1 500 3 748 1 700 3 968 1 800 4 409 2 000 4 938 2 240 5 357 2 430...

Page 169: ...50 3 219 1 460 195 70 R 15 C 104 102 R Single 36 250 40 275 47 325 51 350 225 70 R 15 C 112 110 R 115 N Single 33 225 36 250 36 250 36 250 WARNING Correct the tire pressures before loading the vehicle...

Page 170: ...0 05 by weight engine oil change intervals must be shortened Please contact your Sprinter Dealer to obtain the necessary information Marine diesel fuel heating oil or the like must not be used Refueli...

Page 171: ...the proportion of kerosene For this reason keep percentage of kerosene added to the minimum necessitated by the ambient temperature The following information can be used as a reference if adding of ke...

Page 172: ...ace the fuel filler cap 2 in the holder on the inside of the fuel filler flap When you have finished refueling install the fuel filler cap 2 WARNING Under no circumstances should gasoline be mixed wit...

Page 173: ...be correctly programmed into the vehicle s electronic speed controller It is critical that the correct tire circumference be programmed accurately into the vehicle s electronic speed controller Accura...

Page 174: ...ssible tire damage resulting in serious personal injury or death may occur if the vehicle s electron ic speed controller is programmed at a speed above the maximum speed allowed by the manu facturer o...

Page 175: ...drain screw 3 on and off only by hand Diesel fuels and diesel fuel mixtures must be disposed of properly we recommend water be drained from fuel filters by an authorized Sprinter Dealer Draining Fuel...

Page 176: ...of fuel If this occurs bleed the system NOTE Should the water in the fuel indicator lamp still not go out after the fuel filter has been drained twice the cause should be examined by an authorized Sp...

Page 177: ...onal The Sprinter is available with a variety of pre installed conditions lines and turn signal indicator and brake module installed and or not installed Make sure that the correct trailer hitch recei...

Page 178: ...t of the trailer tongue 500 lbs 225 kgs limit for Sprinter approved hitch receiver Loading a Trailer When loading a trailer you should observe that neither the permissible GTW nor the GVWR are exceede...

Page 179: ...bumper or axle Be sure to leave enough slack in the chains to permit turning corners Most states and all Canadian provinces require a separate brake system at various trailer weights WARNING Do not c...

Page 180: ...at the load is secure and that lighting and trailer brakes if so equipped are functioning properly Always secure items in the trailer to prevent load shifts while driving Take into consideration that...

Page 181: ...r gear select 4 3 2 or 1 A lower gear and reduction of speed reduces the chance of engine overloading and or overheating When going down a long hill shift into a lower gear and use the engine s brakin...

Page 182: ...RNING To reduce the risk of personal injury or damage to the vehicle powertrain as a result of vehicle trail er movement always Keep right foot on brake pedal Shift gear selector lever to position N H...

Page 183: ...fications which may affect the final certification of the engine vehicle or equipment assume the sole responsibility for the vehicle including labeling and documentation affected by their modification...

Page 184: ...ause non compliance with any of the emission control standards or motor vehicle safety standards or which would otherwise cause the vehicle to be or become defective or unsafe The Manufacturer does no...

Page 185: ...heel Location 189 Jack 192 Using the Jack 193 Removing a Wheel 195 Installing a Wheel 196 Jump Starting 198 Towing the Vehicle 200 If the Engine is Damaged 201 If the Transmission is Damaged 201 If th...

Page 186: ...t cluster both flash WARNING If the rear cargo doors are opened to 90 detent position the rear lights will be concealed The vehicle is then not sufficiently safeguarded at the rear and may only be see...

Page 187: ...ell CHANGING THE TIRE If you get a flat tire while driving gradually decrease your speed Hold the steering wheel firmly and slowly move to a safe place on the side of the road The pressure of the spar...

Page 188: ...ised Always use the jack on a level surface Do not change wheels on either steep uphill or downhill grades Be sure that the jack arm end is fully seated in the jack take up bracket The vehicle may beg...

Page 189: ...ld uphill or downhill grades place chocks on the downhill side blocking both wheels of the other axle Spare Wheel Location WARNING Do not change wheels on either steep uphill or downhill grades The ve...

Page 190: ...Remove the spare wheel WARNING The spare wheel holder should be reattached once the wheel has been changed Regularly check the spare wheel fastening A loose spare wheel or spare wheel holder could be...

Page 191: ...O IN EMERGENCIES 191 6 Spare Wheel in Cargo Area Optional 1 Open the rear cargo doors 2 Turn spare wheel holder to loosen 3 Remove the spare wheel Freightliner all book Page 191 Monday December 1 2003...

Page 192: ...n changing a wheel If it is not designed to enable work to be carried out underneath the vehicle Do not crawl under the jacked up vehicle For work under the vehicle stands must be used The jack must b...

Page 193: ...lease valve on the jack 3 Assemble the pump lever provided and insert it into the socket on the jack 4 Secure the lever by turning it clockwise in the socket Position the jack under the appropriate ja...

Page 194: ...xle Rear Axle Jack Point for 9 990 lbs 4 530 kgs Vehicle type 3500 HC SHC The vehicle jacking point is located under the longitudinal member in front of the rear axle CAUTION Do not position the jack...

Page 195: ...until the wheel is clear of the ground 3 Unscrew the wheel bolts and remove the wheel keep the wheel bolts clean NOTE If the vehicle moves forwards or backwards while it is being jacked up lower it ag...

Page 196: ...d the wheel hub and from the wheel bolts Note the specified wheel and tire size tire load capacity and speed code Do not change the tire s direction of rotation Do not damage grease or oil wheel bolts...

Page 197: ...00 C HC SHC Steel wheel 177 lbf ft 7 lbf ft 240 N m 10 N m Light alloy wheel 138 lbf ft 14 lbf ft 190 N m 20 N m WARNING Incorrect mounting bolts or improperly tightened mounting bolts can cause the w...

Page 198: ...el bolts and wheel nuts to the specified tightening torque once the vehicle has been driven for 30 miles 50 km have a reversed direction of tire rotation corrected as soon as possible at a qualified s...

Page 199: ...ssories Run the vehicle with the booster battery at idle Connect the jumper cables in the sequence given in the illustration Battery fluid contains sulfuric acid Do not allow this fluid to come in con...

Page 200: ...r 4 Allow the engine to run for a short time 5 Before disconnecting the jumper cables from the vehicle with the booster battery switch on an electrical consumer e g the blower but not the lamps 6 Disc...

Page 201: ...the key cannot be turned in the ignition lock If the key cannot be turned the ignition lock re mains locked and the vehicle cannot be steered With the engine not running there is no power assistance...

Page 202: ...d Raise the front axle Observe the same towing restrictions as for engine damage If the Rear Axle is Damaged Raise the rear axle NOTE Comply with local legal regulations regarding towing vehicles Frei...

Page 203: ...ystem Clutch Mechanism Fluid Level 211 Brake fluid 212 Engine Coolant 212 Checking Coolant Level 213 Winter Operation 215 Batteries 216 Disconnecting the Battery 216 Reconnecting the Battery 217 Charg...

Page 204: ...30 Fuse and Relay Optional Equipment 230 Bulb Replacement 233 Front Lamp Unit 233 Taillamps 238 License Plate Lamps Cargo Passenger Vans Only 240 Additional Brake Lamp Cargo Passenger Vans Only 240 Si...

Page 205: ...MAINTAINING YOUR VEHICLE 205 7 ENGINE COMPARTMENT Freightliner all book Page 205 Monday December 1 2003 2 54 PM...

Page 206: ...d V belt Auxiliary drive Optional refer to Auxiliary drive 6 Fuel filter with water separator 7 Hydraulic brake fluid reservoir 8 Coolant reservoir 9 Battery The auxiliary battery is located underneat...

Page 207: ...le or compromise its durability or safety When ordering original parts always provide the vehicle identification number and the engine number SERVICE PRODUCTS Mechanical elements and the lubricants us...

Page 208: ...em of such engine is free from defects in materials and workmanship which would cause it not to conform with those regulations for a period of use of five years or 100 000 miles or 3 000 hours of engi...

Page 209: ...7 liters Air Filter Restriction Indicator Optional The indicator on the air filter housing in the engine compartment shows the degree of contamination in the air filter element If the red field reach...

Page 210: ...regular operating temperature The normal operating temperature should have been reached and maintained for some time Wipe the dipstick clean with a lint free cloth before checking The engine oil leve...

Page 211: ...must not be damaged worn oiled or glazed There must be no cracks in the belt running surface Replace damaged belts Hydraulic Brake System Clutch Mechanism Fluid Level 1 Brake fluid reservoir Brake flu...

Page 212: ...itor antifreeze additive Within the cooling system the corrosion inhibitor antifreeze ensures anti corrosion protection antifreeze protection a higher boiling point The coolant added in the factory en...

Page 213: ...n The water in the coolant must satisfy certain requirements These are often met by tap supply drinking water The water must be specially prepared if the water quality does not come up to the required...

Page 214: ...that the engine is overheated do not open the hood Move away from the vehicle and do not open the hood until the engine has cooled If necessary call the fire department Do not remove pressure cap on c...

Page 215: ...icle winterized by an authorized Sprinter Dealer before the onset of winter Have the engine oil changed if the engine oil filled is not approved for winter use Coolant antifreeze anti corrosion concen...

Page 216: ...In case it does immediately flush affected area with water and seek medical help if necessary A battery will also produce hydrogen gas which is flammable and explosive Keep flames or sparks away from...

Page 217: ...g 2 Charging the Battery Disconnect the battery before charging it with a battery charger Comply with the operating instructions for the battery charger To ensure that the battery is disposed of in an...

Page 218: ...ining spring 1 and push the wiper blade out of the end of the wiper arm 2 3 Remove the wiper blade 4 Insert the end of the wiper arm 2 into the larger cutout 3 of the wiper blade 5 Push the wiper blad...

Page 219: ...Any damage should be repaired as soon as possible to prevent the start of corrosion In doing so do not neglect the underside of the vehicle A prerequisite for a thorough check is a washing of the unde...

Page 220: ...in the bodywork as steps You could otherwise damage the vehicle and it could lead to an accident CAUTION Do not use abrasive or strong cleaning materials such as steel wool or scouring powder which wi...

Page 221: ...g on climate and washing detergent used Paint cleaner should be applied if paint surface shows signs of dirt embedding i e loss of gloss Do not apply any of these products or wax if your vehicle is pa...

Page 222: ...e to the width of the vehicle prior to running the vehicle through an automatic car wash fold back the outside mirrors to prevent them from getting damaged In the winter thoroughly remove all traces o...

Page 223: ...G For safety reasons remove key from ignition lock before cleaning the windshield otherwise the wiper motor can suddenly turn on and cause in jury Dirty or iced up steps create a risk of slipping or f...

Page 224: ...care product Cup Holder Use a gentle dishwashing detergent or mild detergent for delicate fabrics as a washing solution Wipe with a cloth moistened in lukewarm solution Do not use scouring agents Sea...

Page 225: ...c Trim Items Pour an interior care product onto soft lint free cloth and apply with light pressure Plastic and Rubber Parts Do not use oil or wax on these parts ELECTRICAL FUSES Damaged fuses are reco...

Page 226: ...a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload If a proper...

Page 227: ...MAINTAINING YOUR VEHICLE 227 7 Position of fuses and relays 4 Fuses 5 Relays Freightliner all book Page 227 Monday December 1 2003 2 54 PM...

Page 228: ...228 MAINTAINING YOUR VEHICLE Fuse Assignment Standard Equipment Freightliner all book Page 228 Monday December 1 2003 2 54 PM...

Page 229: ...Interior lighting cigarette lighter radio terminal 30 9 15A Clock hazard warning lamps parking lamps 10 10A Instrument lighting license plate lamp daytime driving lamps 11 10A Side lamp left taillamp...

Page 230: ...control unit M 3 Turn signals B Fuse and Relay Optional Equipment The cover is located below the driver s seat Remove cover 1 Press both detent springs down and remove cover Install cover 2 Position c...

Page 231: ...MAINTAINING YOUR VEHICLE 231 7 Fuse Relay and Diode Assignments Optional Equipment Freightliner all book Page 231 Monday December 1 2003 2 54 PM...

Page 232: ...the fuse box Diodes No Circuit 1 Not in use 2 Not in use 3 Not in use 4 Not in use Fuses No Rated Circuit 5 10A Immobilizer 6 7 5A Anti lock brake system ABS 7 25A Anti lock brake system ABS 8 40A Not...

Page 233: ...are changed from inside the engine compartment Move the retainer bar to the side and remove the housing cover WARNING Bulbs and bulb holders can become very hot Al low the lamp to cool down before ch...

Page 234: ...lamps W5W 12V 5W 5 High beam headlamps H1 12V 55 Turn Signal Lamps and Side Marker Lamps 1 Turn bulb holder together with bulb counterclockwise and remove 2 Remove the bulb from the bulb holder 3 Inse...

Page 235: ...springs towards the headlamps and down direction of arrow 3 Remove the bulb 4 Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder 5 Cl...

Page 236: ...lamps and then outward in the direction of the arrow 3 Remove the bulb 4 Put in the new bulb so that the retaining lugs on the bulb holder are inserted into the recesses in the bulb holder reflector s...

Page 237: ...cable connector from the bulb 2 Press the retaining spring towards the headlamps and outwards direction of arrow 3 Remove the bulb 4 Insert the new bulb so that theretaininglugs arefed into the recess...

Page 238: ...Remove the paneling Brake lamp taillamp standing lamp P21 5W 12V 21 5W Backup lamp P21W 12V 21W Turn signal lamp P21W 12V 21W Side marker lamp R5W 12V 5W 1 Unclip and remove the bulb socket 2 To chang...

Page 239: ...lamp R5W 12V 5W Backup lamp P21W 12V 21W License plate lamp driver s side only R5W 12V 5W 1 Loosen retaining screw a and remove lamp housing 2 To change a bulb press the bulb into the bulb socket turn...

Page 240: ...nstall the cover 4 Re install the bulb socket Additional Brake Lamp Cargo Passenger Vans Only Retaining screws 1 Take out the retaining screws 1 and remove the lamp housing 2 To change a bulb P21W 12V...

Page 241: ...bulb W5W 12V 5W 3 Install the bulb socket Side Marker Lamps Standing Lamps Optional Retaining screws 1 Bulb socket 2 1 Take out the retaining screws 1 and remove the lamp housing 2 Turn the bulb socke...

Page 242: ...ing press it in and pry the lamp housing out 2 Replace the bulb K 12V 18W 3 Install the lamp housing Interior Lighting with Reading Lamp 1 Use a screwdriver on the catch spring to press in and remove...

Page 243: ...W 4 Install the lamp housing Exit Lamps Optional Lamp housing 1 Cable connector 2 Bulb holder 3 1 Use a screwdriver on the catch spring to remove the lamp housing 1 2 Press the locating spring on the...

Page 244: ...oil Fuel tank Cooling system Windshield washer system Including reserve fuel All vehicles about 9 5 US qt 9 0 l about 26 4 US gal 100 l about 2 8 US gal 10 5 l about 2 7 US gal 10 0 l about 7 4 US qt...

Page 245: ...Extended Life Coolant Engine Use engine oils approved to MB 228 3 or MB 228 5 that are also licensed to API CI 4 Automatic Transmission Use ATF approved to MB 236 10 MB 236 12 Synthetic Dexron III Aut...

Page 246: ...Freightliner all book Page 246 Monday December 1 2003 2 54 PM...

Page 247: ...nce Computer 250 Regular Check Ups 250 Special Maintenance Requirements 251 Brake Fluid 251 Coolant 251 Dust Filter for Heating Ventilation Replacement 251 Engine Oil Change and Filter Replacement 251...

Page 248: ...The Sprinter Dealer network is at your disposal for maintenance work Each of these workshops has the equipment and tools the specially trained skilled and experienced personnel and receives regular t...

Page 249: ...nce with the emissions control systems are not permissible All Sprinter Dealer are familiar with the relevant and appliable regulations MAINTENANCE WITHOUT ASSYST MAINTENANCE COMPUTER Maintenance Inte...

Page 250: ...n the multi function display You should have the maintenance performed within the stated period distance The service indicator will be reset by your Sprinter Dealer after an oil service and or mainten...

Page 251: ...ilgate interior filter are renewed during routine maintenance service However if operating conditions are dusty these filters should be renewed more frequently ENGINE OIL CHANGE AND FILTER REPLACEMENT...

Page 252: ...Maintenance ASSYST maintenance computer reset Function check Signalling system warning and indicator lamps Headlamps exterior lighting Windscreen wipers windscreen washer system Check for leaks and da...

Page 253: ...e Fuel filter renewal Air cleaner with maintenance indicator Check degree of contamination Air cleaner filter element renewed as necessary Chassis and body Trailer coupling Check operation play and re...

Page 254: ...ir cleaner without maintenance indicator Air cleaner filter element renewal Check poly V belt for wear and signs of damage During every sixth maintenance service Rear axle Additional Maintenance Work...

Page 255: ...Service For Your Vehicle 256 Prepare for the Appointment 256 Prepare a List 256 Be Reasonable with Request 256 If You Need Assistance 256 Warranty Information 259 Mopar Parts 259 Reporting safety Defe...

Page 256: ...f you need a rental it is advisable to make these arrangements when you call for an appointment IF YOU NEED ASSISTANCE The manufacturer and its dealers are vitally interested in your satisfaction We w...

Page 257: ...Auburn Hills MI 48321 8004 Phone 800 992 1997 DaimlerChrysler Canada Inc Customer Center P O Box 1621 Windsor Ontario N9A 4H6 Phone 800 465 2001 In Mexico contact Av Prolongacion Paseo de la Reforma 1...

Page 258: ...will not stand behind any service contract that is not the manufacturer s Service Contract It is not responsible for any service contract other than the manufacturer s Service Contract If you purchas...

Page 259: ...t finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer and the manufac...

Page 260: ...Freightliner all book Page 260 Monday December 1 2003 2 54 PM...

Page 261: ...rtment Air Recirculation 119 Air Strainer 120 Air Conditioning Climate Control 116 Dehumidification 117 Rear Passenger Compartment 117 Air Conditioning Regulated 115 Air Filter Restriction Indicator 2...

Page 262: ...Water and Air Heater 125 Tips for Coping with Problems 130 Batteries 216 Charging the Battery 217 Disconnecting the Battery 216 Reconnecting the Battery 217 Replacing Batteries in Remote Keyless Entry...

Page 263: ...Locking and Unlocking 15 Locking Status Display 14 To Program the Automatic Lock Feature 15 Chains Snow 170 Changing a Bulb Additional Brake Lamp 240 Exit Lamps 243 Front Lamp Unit 233 Interior Lighti...

Page 264: ...56 If You Need Assistance 256 Prepare a List 256 Prepare for the Appointment 256 Coolant Level Indicator Lamp 98 Coolant Temperature Gauge 93 Corrosion Protection 219 Cup Holder 78 D De Fogging 112 De...

Page 265: ...ne Oil Consumption 47 Engine Oil Level 210 Indicator in Instrument Cluster 108 Engine Oil Level Display in Instrument Cluster 105 Engine Oil Level Indicator Lamp 97 Engine Oils 209 Engine oils 210 Eng...

Page 266: ...d 60 How to Use this Manual 4 Hydroplaning 165 Ignition Lock 9 Starter Switch 9 Immobilizer 10 Indicator Lamp Symbols 99 Inhalation of Exhaust Gas 48 Installing a Wheel 196 Instrument and Display Ligh...

Page 267: ...Lamp 152 Battery Charge Indicator Lamp 95 Brake Lamp 148 Brake System 155 Coolant Level Indicator Lamp 98 Electronic Brake Force Distribution 148 Engine Control Unit Indicator Lamp 99 Engine Oil Level...

Page 268: ...250 Scope of Work for Maintenance service 252 Warranty 248 With ASSYST Maintenance Computer 250 Without ASSYST Maintenance Computer 249 Maximum Engine Speed 136 Mechanical Sun Roof 75 Mechanical Sun...

Page 269: ...mote Keyless Entry 16 Locking 18 Replacing Batteries 18 Unlocking 17 Removing a Wheel 195 Replacing Wiper Blades 218 Reporting safety Defects 259 Reserve Fuel Indicator Lamp 94 Residual Engine Heat Ut...

Page 270: ...s 208 Skid Control Acceleration 155 Sliding Door 26 Snow Chains 170 Spare Wheel Location 189 Special Maintenance Requirements 251 Speed Control 71 Sprinter Original Parts 207 SRS Malfunction Indicator...

Page 271: ...tching off 20 Towing Protection and Passenger Compartment Protection Switch 20 Towing the Vehicle 200 If the Engine is Damaged 201 If the Front Axle is Damaged 202 If the Rear Axle is Damaged 202 If t...

Page 272: ...entilation Heating 109 W Wading Capability 183 Warnings and Cautions 4 Warranty Information 259 Water in Fuel Indicator Lamp 96 Wheels and Tires 163 Window Cleaning 223 Window Operation 68 Electric 68...

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