(2) On the driver’s side only, reconnect the body
wire harness connector for the seat belt switch to the
seat belt switch pigtail wire connector on the seat
belt buckle.
(3) Install and tighten the screw that secures the
seat belt buckle to the anchor on the seat cushion
frame. Tighten the screw to 40 N·m (29 ft. lbs.).
PASSENGER AIRBAG
DESCRIPTION
The rearward facing surface of the passenger air-
bag door above the glove box is the most visible part
of the passenger airbag. The airbag used in this
model is a Next Generation-type that complies with
revised federal airbag standards to deploy with less
force than those used in some prior models. The pas-
senger airbag is located in the instrument panel in
front of the front seat passenger seating position,
where it is secured to the instrument panel. Con-
cealed beneath the passenger airbag door are the
folded airbag cushion, the airbag retainer or housing,
and the airbag inflator. The airbag inflator is a
hybrid-type unit that is secured to and sealed within
the stamped steel airbag housing along with the
folded airbag cushion. The airbag housing stamping
also includes the two mounting brackets, one front
and one rear. The front bracket is secured beneath
the instrument panel top cover with screws to the
instrument
panel
structural
support.
The
rear
bracket is secured with screws to the upper glove box
opening reinforcement. A yellow connector on the end
of a short, two-wire pigtail harness connects the pas-
senger airbag inflator to the vehicle electrical system.
The molded plastic passenger airbag door has pre-
determined breakout lines concealed beneath its dec-
orative cover. The lower edge of the passenger airbag
door is secured to the airbag housing, and includes
the two passenger side panel outlets. The sides and
upper edges are secured to the instrument panel top
cover with five molded tabs that are each fit with a
small metal retainer. The five retainers are snapped
into five slotted receptacles located around the sides
and top of the airbag door opening in the instrument
panel top cover. Following a passenger airbag deploy-
ment, the passenger airbag and airbag door unit
must be replaced. The passenger airbag cannot be
repaired, and must be replaced if faulty or in any
way damaged. The passenger airbag door is serviced
only as a unit with the passenger airbag, and
includes the two passenger side heating and air con-
ditioning panel outlet housings and barrels.
OPERATION
The passenger airbag is deployed by an electrical
signal generated by the Airbag Control Module
(ACM) through the passenger airbag line 1 and line 2
(or squib) circuits. The hybrid-type inflator assembly
includes a small canister of highly compressed argon
gas. When the ACM sends the proper electrical signal
to the airbag inflator, the electrical energy generates
enough heat to ignite chemical pellets within the
inflator. Once ignited, these chemical pellets burn
rapidly and produce the pressure necessary to rup-
ture a containment disk in the argon gas canister.
The inflator and argon gas canister are sealed to the
airbag cushion so that all of the released argon gas is
directed into the airbag cushion, causing the cushion
to inflate. As the cushion inflates, the passenger air-
bag door will split at the breakout lines and the door
will pivot out of the way. Following an airbag deploy-
ment, the airbag cushion quickly deflates by venting
the argon gas through the porous fabric material
used on each end panel of the airbag cushion.
Some of the chemicals used to create the pressure
to burst the argon gas containment disk are consid-
ered hazardous in their solid state, before they are
burned, but they are securely sealed within the air-
bag inflator. However, the gas that is produced when
the chemicals are burned is harmless. A small
amount of residue from the burned chemicals may
cause some temporary discomfort if it contacts the
skin, eyes, or breathing passages. If skin or eye irri-
tation is noticed, rinse the affected area with plenty
of cool, clean water. If breathing passages are irri-
tated, move to another area where there is plenty of
clean, fresh air to breath. If the irritation is not alle-
viated by these actions, contact a physician immedi-
ately.
REMOVAL
WARNING:
DISABLE
THE
AIRBAG
SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING
COLUMN,
OR
INSTRUMENT
PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE AIRBAG SYSTEM. FAILURE TO TAKE
THE PROPER PRECAUTIONS COULD RESULT IN
ACCIDENTAL AIRBAG DEPLOYMENT AND POSSI-
BLE PERSONAL INJURY.
BR/BE
RESTRAINTS
8O - 21
FRONT SEAT BELT BUCKLE (Continued)
Summary of Contents for 2001 Ram 1500
Page 5: ...Fastener Identification 4 INTRODUCTION BR BE FASTENER IDENTIFICATION Continued...
Page 6: ...Fastener Strength BR BE INTRODUCTION 5 FASTENER IDENTIFICATION Continued...
Page 9: ...Metric Conversion Chart 8 INTRODUCTION BR BE METRIC SYSTEM Continued...
Page 97: ...Fig 21 Gear Tooth Contact Patterns 3 24 FRONT AXLE 216FBI BR BE FRONT AXLE 216FBI Continued...
Page 105: ...AXLE VACUUM SHIFT MOTOR CONT D 3 32 FRONT AXLE 216FBI BR BE AXLE VACUUM MOTOR Continued...
Page 130: ...Fig 21 Gear Tooth Contact Patterns BR BE FRONT AXLE 248FBI 3 57 FRONT AXLE 248FBI Continued...
Page 137: ...AXLE VACUUM SHIFT MOTOR CONT D 3 64 FRONT AXLE 248FBI BR BE AXLE VACUUM MOTOR Continued...
Page 151: ...Fig 1 9 1 4 Axle 3 78 REAR AXLE 9 1 4 BR BE REAR AXLE 9 1 4 Continued...
Page 161: ...Fig 14 Gear Tooth Contact Patterns 3 88 REAR AXLE 9 1 4 BR BE REAR AXLE 9 1 4 Continued...
Page 194: ...Fig 21 Gear Tooth Contact Patterns BR BE REAR AXLE 248RBI 3 121 REAR AXLE 248RBI Continued...
Page 225: ...Fig 21 Gear Tooth Contact Patterns 3 152 REAR AXLE 267RBI BR BE REAR AXLE 267RBI Continued...
Page 254: ...Fig 21 Gear Tooth Contact Pattern BR BE REAR AXLE 286RBI 3 181 REAR AXLE 286RBI Continued...
Page 271: ......
Page 316: ...Fig 3 Clutch Components And Inspection BR BE CLUTCH 6 3 CLUTCH Continued...
Page 338: ...Fig 3 Cooling System Circulation Diesel Engine BR BE COOLING 7 3 COOLING Continued...
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Page 637: ...Fig 1 Overhead Console 8M 2 MESSAGE SYSTEMS BR BE OVERHEAD CONSOLE Continued...
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Page 1128: ...Fig 3 3 9 5 2 5 9 LITER ENGINE BR BE 8W 95 SPLICE LOCATIONS 8W 95 5 SPLICE LOCATIONS Continued...
Page 1129: ...Fig 4 8 0 LITER ENGINE 8W 95 6 8W 95 SPLICE LOCATIONS BR BE SPLICE LOCATIONS Continued...
Page 1130: ...Fig 5 5 2 5 9 LITER ENGINE BR BE 8W 95 SPLICE LOCATIONS 8W 95 7 SPLICE LOCATIONS Continued...
Page 1135: ...Fig 12 INSTRUMENT PANEL 8W 95 12 8W 95 SPLICE LOCATIONS BR BE SPLICE LOCATIONS Continued...
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Page 1363: ...Fig 52 Engine Lubrication System 9 216 ENGINE 8 0L BR BE LUBRICATION Continued...
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Page 1483: ...Fig 10 Frame Dimensions 13 8 FRAME BUMPERS BR BE SPECIFICATIONS Continued...
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Page 1637: ...Fig 1 NV3500 Manual Transmission 21 2 MANUAL NV3500 BR BE MANUAL NV3500 Continued...
Page 1680: ...Fig 1 NV4500 Manual Transmissions BR BE MANUAL NV4500 21 45 MANUAL NV4500 Continued...
Page 1727: ...Fig 1 NV5600 Manual Transmission 21 92 MANUAL NV5600 BR BE MANUAL NV5600 Continued...
Page 2561: ......
Page 2577: ...SPECIFICATIONS WELD LOCATIONS BODY SIDE APERTURE CLUB CAB 23 4 BODY BR BE BODY Continued...
Page 2578: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 5 BODY Continued...
Page 2579: ...BODY SIDE APERTURE QUAD CAB 23 6 BODY BR BE BODY Continued...
Page 2580: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 7 BODY Continued...
Page 2581: ...BODY SIDE APERTURE QUAD CAB 23 8 BODY BR BE BODY Continued...
Page 2582: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 9 BODY Continued...
Page 2583: ...BODY SIDE APERTURE QUAD CAB 23 10 BODY BR BE BODY Continued...
Page 2584: ...CAB BACK PANEL CLUB CAB BR BE BODY 23 11 BODY Continued...
Page 2585: ...CAB BACK PANEL QUAD CAB 23 12 BODY BR BE BODY Continued...
Page 2586: ...FLOOR PAN CLUB CAB BR BE BODY 23 13 BODY Continued...
Page 2587: ...FLOOR PAN CLUB CAB 23 14 BODY BR BE BODY Continued...
Page 2588: ...FLOOR PAN CLUB CAB BR BE BODY 23 15 BODY Continued...
Page 2589: ...FLOOR PAN CLUB CAB FLOOR PAN QUAD CAB 23 16 BODY BR BE BODY Continued...
Page 2590: ...FLOOR PAN QUAD CAB BR BE BODY 23 17 BODY Continued...
Page 2591: ...FLOOR PAN QUAD CAB 23 18 BODY BR BE BODY Continued...
Page 2592: ...FLOOR PAN QUAD CAB CARGO BOX OUTER SIDE PANEL BR BE BODY 23 19 BODY Continued...
Page 2593: ...CARGO BOX OUTER SIDE PANEL 23 20 BODY BR BE BODY Continued...
Page 2594: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 21 BODY Continued...
Page 2595: ...CARGO BOX INNER SIDE PANEL 23 22 BODY BR BE BODY Continued...
Page 2596: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 23 BODY Continued...
Page 2597: ...CARGO BOX INNER SIDE PANEL 23 24 BODY BR BE BODY Continued...
Page 2598: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 25 BODY Continued...
Page 2599: ...CARGO BOX INNER SIDE PANEL 23 26 BODY BR BE BODY Continued...
Page 2600: ...CARGO BOX FRONT PANELS BR BE BODY 23 27 BODY Continued...
Page 2601: ...CARGO BOX FLOOR 23 28 BODY BR BE BODY Continued...
Page 2602: ...FRONT FENDER AND INNER WHEELHOUSE BR BE BODY 23 29 BODY Continued...
Page 2603: ...COWL AND DASH PANEL 23 30 BODY BR BE BODY Continued...
Page 2604: ...ROOF PANEL CLUB CAB BR BE BODY 23 31 BODY Continued...
Page 2605: ...ROOF PANEL QUAD CAB 23 32 BODY BR BE BODY Continued...
Page 2606: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 33 BODY Continued...
Page 2607: ...BODY SIDE APERTURE CLUB CAB 23 34 BODY BR BE BODY Continued...
Page 2608: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 35 BODY Continued...
Page 2609: ...BODY SIDE APERTURE CLUB CAB 23 36 BODY BR BE BODY Continued...
Page 2610: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 37 BODY Continued...
Page 2611: ...CAB BACK PANEL REG CAB 23 38 BODY BR BE BODY Continued...
Page 2612: ...FLOOR PAN REG CAB BR BE BODY 23 39 BODY Continued...
Page 2613: ...ROOF PANEL REG CAB 23 40 BODY BR BE BODY Continued...
Page 2614: ...BODY SIDE APERTURE REG CAB BR BE BODY 23 41 BODY Continued...
Page 2615: ...BODY SIDE APERTURE REG CAB 23 42 BODY BR BE BODY Continued...
Page 2616: ...BODY SIDE APERTURE REG CAB BR BE BODY 23 43 BODY Continued...
Page 2617: ...STRUCTURAL ADHESIVE LOCATIONS ROOF PANELS REGULAR CAB 23 44 BODY BR BE BODY Continued...
Page 2618: ...CLUB CAB BR BE BODY 23 45 BODY Continued...
Page 2619: ...QUAD CAB 23 46 BODY BR BE BODY Continued...
Page 2620: ...BODY SEALER LOCATIONS APPLICATION METHODS BR BE BODY 23 47 BODY Continued...
Page 2621: ...SEALER LOCATION 23 48 BODY BR BE BODY Continued...
Page 2622: ...CUT AWAY VIEW BR BE BODY 23 49 BODY Continued...
Page 2623: ...COWL AND DASH PANEL 23 50 BODY BR BE BODY Continued...
Page 2624: ...COWL AND DASH PANEL BR BE BODY 23 51 BODY Continued...
Page 2625: ...FLOOR PAN CAB BACK PANEL 23 52 BODY BR BE BODY Continued...
Page 2626: ...CAB REAR PANEL ROOF PANEL BR BE BODY 23 53 BODY Continued...
Page 2627: ...CARGO BOX 23 54 BODY BR BE BODY Continued...
Page 2628: ...DOORS BR BE BODY 23 55 BODY Continued...
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Page 2741: ...Fig 3 VACUUM CIRCUITS 24 12 CONTROLS BR BE CONTROLS Continued...
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Page 2827: ...Fig 1 NEW VEHICLE PREPARATION FORM 30 2 NEW VEHICLE PREPARATION BR BE INTRODUCTION Continued...
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Page 2889: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...