DRIVER AIRBAG
DESCRIPTION
The driver airbag protective trim cover is the most
visible part of the driver airbag. The airbag used in
this model is a Next Generation-type that complies
with revised federal airbag standards to deploy with
less force than those used in some prior models. The
driver airbag is located in the center of the steering
wheel, where it is secured with two screws to the
steering wheel armature. Concealed beneath the
driver airbag trim cover are the horn switch, the
folded airbag cushion, the airbag retainer or housing,
the airbag inflator, and the retainers that secure the
trim cover to the airbag housing. The resistive mem-
brane-type horn switch is secured with heat stakes to
the inside surface of the airbag trim cover, between
the trim cover and the folded airbag cushion. The air-
bag inflator is a conventional pyrotechnic-type unit
that is secured with nuts to four studs on the back of
the stamped metal airbag housing.
The driver airbag trim cover has locking blocks
molded into the back side of it that engage a lip
formed around the perimeter of the airbag housing.
Two stamped metal retainers then fit over the infla-
tor mounting studs on the back of the airbag housing
and tabs on the retainer are engaged in slots on the
inside of the trim cover, securely locking the cover
into place. One horn switch pigtail wire has an eyelet
terminal connector that is captured on the upper left
inflator mounting stud between the inflator and the
upper trim cover retainer. The connector insulator of
the other horn switch pigtail wire is routed between
the upper right inflator mounting stud and the infla-
tor, where it is captured by a small plastic that is
pushed onto the stud. The driver airbag cannot be
repaired, and must be replaced if deployed or in any
way damaged. The driver airbag trim cover and horn
switch are available as a unit, and may be disassem-
bled from the driver airbag for service replacement.
OPERATION
The driver airbag is deployed by an electrical sig-
nal generated by the Airbag Control Module (ACM)
through the driver airbag line 1 and line 2 (or squib)
circuits. When the ACM sends the proper electrical
signal to the airbag inflator, the electrical energy
generates enough heat to initiate a small pyrotechnic
charge which, in turn, ignites chemical pellets within
the inflator. Once ignited, these chemical pellets burn
rapidly and produce a large quantity of nitrogen gas.
The inflator is sealed to the back of the airbag hous-
ing and a diffuser in the inflator directs all of the
nitrogen gas into the airbag cushion, causing the
cushion to inflate. As the cushion inflates, the driver
airbag trim cover will split at predetermined break-
out lines, then fold back out of the way along with
the horn switch. Following an airbag deployment, the
airbag cushion quickly deflates by venting the nitro-
gen gas towards the instrument panel through the
porous fabric material used on the steering wheel
side of the airbag cushion.
Some of the chemicals used to create the nitrogen
gas are considered hazardous in their solid state,
before they are burned, but they are securely sealed
within the airbag inflator. However, the nitrogen gas
that is produced when the chemicals are burned is
harmless. A small amount of residue from the burned
chemicals may cause some temporary discomfort if it
contacts the skin, eyes, or breathing passages. If skin
or eye irritation is noticed, rinse the affected area
with plenty of cool, clean water. If breathing pas-
sages are irritated, move to another area where there
is plenty of clean, fresh air to breath. If the irritation
is not alleviated by these actions, contact a physician.
REMOVAL
The following procedure is for replacement of a faulty
or damaged driver airbag. If the driver airbag has been
deployed, the clockspring and the steering column
assembly must also be replaced. (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/CLOCKSPRING - REMOVAL)
(Refer to 19 - STEERING/COLUMN - REMOVAL).
WARNING: DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRECAU-
TIONS COULD RESULT IN ACCIDENTAL AIRBAG
DEPLOYMENT AND POSSIBLE PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG CUSHION AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
(1) Disconnect and isolate the battery negative
cable. If either of the airbags has not been deployed,
wait two minutes for the system capacitor to dis-
charge before further service.
(2) From the underside of the steering wheel,
remove the two screws that secure the driver airbag
to the steering wheel armature (Fig. 10).
8O - 14
RESTRAINTS
BR/BE
Summary of Contents for 2001 Ram 1500
Page 5: ...Fastener Identification 4 INTRODUCTION BR BE FASTENER IDENTIFICATION Continued...
Page 6: ...Fastener Strength BR BE INTRODUCTION 5 FASTENER IDENTIFICATION Continued...
Page 9: ...Metric Conversion Chart 8 INTRODUCTION BR BE METRIC SYSTEM Continued...
Page 97: ...Fig 21 Gear Tooth Contact Patterns 3 24 FRONT AXLE 216FBI BR BE FRONT AXLE 216FBI Continued...
Page 105: ...AXLE VACUUM SHIFT MOTOR CONT D 3 32 FRONT AXLE 216FBI BR BE AXLE VACUUM MOTOR Continued...
Page 130: ...Fig 21 Gear Tooth Contact Patterns BR BE FRONT AXLE 248FBI 3 57 FRONT AXLE 248FBI Continued...
Page 137: ...AXLE VACUUM SHIFT MOTOR CONT D 3 64 FRONT AXLE 248FBI BR BE AXLE VACUUM MOTOR Continued...
Page 151: ...Fig 1 9 1 4 Axle 3 78 REAR AXLE 9 1 4 BR BE REAR AXLE 9 1 4 Continued...
Page 161: ...Fig 14 Gear Tooth Contact Patterns 3 88 REAR AXLE 9 1 4 BR BE REAR AXLE 9 1 4 Continued...
Page 194: ...Fig 21 Gear Tooth Contact Patterns BR BE REAR AXLE 248RBI 3 121 REAR AXLE 248RBI Continued...
Page 225: ...Fig 21 Gear Tooth Contact Patterns 3 152 REAR AXLE 267RBI BR BE REAR AXLE 267RBI Continued...
Page 254: ...Fig 21 Gear Tooth Contact Pattern BR BE REAR AXLE 286RBI 3 181 REAR AXLE 286RBI Continued...
Page 271: ......
Page 316: ...Fig 3 Clutch Components And Inspection BR BE CLUTCH 6 3 CLUTCH Continued...
Page 338: ...Fig 3 Cooling System Circulation Diesel Engine BR BE COOLING 7 3 COOLING Continued...
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Page 637: ...Fig 1 Overhead Console 8M 2 MESSAGE SYSTEMS BR BE OVERHEAD CONSOLE Continued...
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Page 1128: ...Fig 3 3 9 5 2 5 9 LITER ENGINE BR BE 8W 95 SPLICE LOCATIONS 8W 95 5 SPLICE LOCATIONS Continued...
Page 1129: ...Fig 4 8 0 LITER ENGINE 8W 95 6 8W 95 SPLICE LOCATIONS BR BE SPLICE LOCATIONS Continued...
Page 1130: ...Fig 5 5 2 5 9 LITER ENGINE BR BE 8W 95 SPLICE LOCATIONS 8W 95 7 SPLICE LOCATIONS Continued...
Page 1135: ...Fig 12 INSTRUMENT PANEL 8W 95 12 8W 95 SPLICE LOCATIONS BR BE SPLICE LOCATIONS Continued...
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Page 1363: ...Fig 52 Engine Lubrication System 9 216 ENGINE 8 0L BR BE LUBRICATION Continued...
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Page 1483: ...Fig 10 Frame Dimensions 13 8 FRAME BUMPERS BR BE SPECIFICATIONS Continued...
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Page 1637: ...Fig 1 NV3500 Manual Transmission 21 2 MANUAL NV3500 BR BE MANUAL NV3500 Continued...
Page 1680: ...Fig 1 NV4500 Manual Transmissions BR BE MANUAL NV4500 21 45 MANUAL NV4500 Continued...
Page 1727: ...Fig 1 NV5600 Manual Transmission 21 92 MANUAL NV5600 BR BE MANUAL NV5600 Continued...
Page 2561: ......
Page 2577: ...SPECIFICATIONS WELD LOCATIONS BODY SIDE APERTURE CLUB CAB 23 4 BODY BR BE BODY Continued...
Page 2578: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 5 BODY Continued...
Page 2579: ...BODY SIDE APERTURE QUAD CAB 23 6 BODY BR BE BODY Continued...
Page 2580: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 7 BODY Continued...
Page 2581: ...BODY SIDE APERTURE QUAD CAB 23 8 BODY BR BE BODY Continued...
Page 2582: ...BODY SIDE APERTURE QUAD CAB BR BE BODY 23 9 BODY Continued...
Page 2583: ...BODY SIDE APERTURE QUAD CAB 23 10 BODY BR BE BODY Continued...
Page 2584: ...CAB BACK PANEL CLUB CAB BR BE BODY 23 11 BODY Continued...
Page 2585: ...CAB BACK PANEL QUAD CAB 23 12 BODY BR BE BODY Continued...
Page 2586: ...FLOOR PAN CLUB CAB BR BE BODY 23 13 BODY Continued...
Page 2587: ...FLOOR PAN CLUB CAB 23 14 BODY BR BE BODY Continued...
Page 2588: ...FLOOR PAN CLUB CAB BR BE BODY 23 15 BODY Continued...
Page 2589: ...FLOOR PAN CLUB CAB FLOOR PAN QUAD CAB 23 16 BODY BR BE BODY Continued...
Page 2590: ...FLOOR PAN QUAD CAB BR BE BODY 23 17 BODY Continued...
Page 2591: ...FLOOR PAN QUAD CAB 23 18 BODY BR BE BODY Continued...
Page 2592: ...FLOOR PAN QUAD CAB CARGO BOX OUTER SIDE PANEL BR BE BODY 23 19 BODY Continued...
Page 2593: ...CARGO BOX OUTER SIDE PANEL 23 20 BODY BR BE BODY Continued...
Page 2594: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 21 BODY Continued...
Page 2595: ...CARGO BOX INNER SIDE PANEL 23 22 BODY BR BE BODY Continued...
Page 2596: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 23 BODY Continued...
Page 2597: ...CARGO BOX INNER SIDE PANEL 23 24 BODY BR BE BODY Continued...
Page 2598: ...CARGO BOX INNER SIDE PANEL BR BE BODY 23 25 BODY Continued...
Page 2599: ...CARGO BOX INNER SIDE PANEL 23 26 BODY BR BE BODY Continued...
Page 2600: ...CARGO BOX FRONT PANELS BR BE BODY 23 27 BODY Continued...
Page 2601: ...CARGO BOX FLOOR 23 28 BODY BR BE BODY Continued...
Page 2602: ...FRONT FENDER AND INNER WHEELHOUSE BR BE BODY 23 29 BODY Continued...
Page 2603: ...COWL AND DASH PANEL 23 30 BODY BR BE BODY Continued...
Page 2604: ...ROOF PANEL CLUB CAB BR BE BODY 23 31 BODY Continued...
Page 2605: ...ROOF PANEL QUAD CAB 23 32 BODY BR BE BODY Continued...
Page 2606: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 33 BODY Continued...
Page 2607: ...BODY SIDE APERTURE CLUB CAB 23 34 BODY BR BE BODY Continued...
Page 2608: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 35 BODY Continued...
Page 2609: ...BODY SIDE APERTURE CLUB CAB 23 36 BODY BR BE BODY Continued...
Page 2610: ...BODY SIDE APERTURE CLUB CAB BR BE BODY 23 37 BODY Continued...
Page 2611: ...CAB BACK PANEL REG CAB 23 38 BODY BR BE BODY Continued...
Page 2612: ...FLOOR PAN REG CAB BR BE BODY 23 39 BODY Continued...
Page 2613: ...ROOF PANEL REG CAB 23 40 BODY BR BE BODY Continued...
Page 2614: ...BODY SIDE APERTURE REG CAB BR BE BODY 23 41 BODY Continued...
Page 2615: ...BODY SIDE APERTURE REG CAB 23 42 BODY BR BE BODY Continued...
Page 2616: ...BODY SIDE APERTURE REG CAB BR BE BODY 23 43 BODY Continued...
Page 2617: ...STRUCTURAL ADHESIVE LOCATIONS ROOF PANELS REGULAR CAB 23 44 BODY BR BE BODY Continued...
Page 2618: ...CLUB CAB BR BE BODY 23 45 BODY Continued...
Page 2619: ...QUAD CAB 23 46 BODY BR BE BODY Continued...
Page 2620: ...BODY SEALER LOCATIONS APPLICATION METHODS BR BE BODY 23 47 BODY Continued...
Page 2621: ...SEALER LOCATION 23 48 BODY BR BE BODY Continued...
Page 2622: ...CUT AWAY VIEW BR BE BODY 23 49 BODY Continued...
Page 2623: ...COWL AND DASH PANEL 23 50 BODY BR BE BODY Continued...
Page 2624: ...COWL AND DASH PANEL BR BE BODY 23 51 BODY Continued...
Page 2625: ...FLOOR PAN CAB BACK PANEL 23 52 BODY BR BE BODY Continued...
Page 2626: ...CAB REAR PANEL ROOF PANEL BR BE BODY 23 53 BODY Continued...
Page 2627: ...CARGO BOX 23 54 BODY BR BE BODY Continued...
Page 2628: ...DOORS BR BE BODY 23 55 BODY Continued...
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Page 2741: ...Fig 3 VACUUM CIRCUITS 24 12 CONTROLS BR BE CONTROLS Continued...
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Page 2827: ...Fig 1 NEW VEHICLE PREPARATION FORM 30 2 NEW VEHICLE PREPARATION BR BE INTRODUCTION Continued...
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Page 2889: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...