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P/N: 4809632

©2002 Paxton Automotive

All Rights Reserved, Intl. Copr. Secured

25SEP02 v1.0 Dodge Durango(4809632v1.0)

Section 1

INTRODUCTION

C

ongratulations! You have purchased the
finest street Supercharger available for
the 2000-2001 4.7L Dodge Durango.

The centerpiece of this kit is the highly effi-
cient and reliable Paxton Automotive Corp.
NOVI-1000 supercharger. A mechanically
driven (by belt) centrifugal blower (super-
charger).
This kit comes with all of the parts you’ll need
for a successful installation. The operations
required have been grouped in order of
sequence. Photos and drawings accompany the
text, allowing quick orientation and parts iden-
tification.
Installation requires a selection of tools which
are listed in a table at the end of this section.
We also suggest that you obtain a Dodge shop
manual and become familiar with the details of
your cars systems. Manuals may be obtained
from your local Dodge dealer or you can order
one from Helm publications at (800)
782-4356.
For best results follow the instructions closely
and in sequence. The average installation time
for this kit is 8-10 hours. Your actual installa-
tion time will depend on skill level and work-
ing conditions. The estimate does not include
time for initial vehicle inspection, cleaning,
fine tuning or troubleshooting. Before even
picking up a wrench, read this entire manual.
We are available for technical assistance at
(805) 604-1336, 7am-3:30pm pacific time.
After reading the manual, verify that all major
assembly groups are present in the main kit
box. You should have ample space to layout
the components. As you remove a box or bag
from the main kit, note the identification label
and compare it with the parts list. Please check
the box for small parts.
Paxton makes every effort to insure that all
parts are included in the box. However, if you
discover any missing or mislabeled parts,
please contact Paxton by phone for service.

*****WARNING*****

DO NOT attempt installation if any part(s) are missing
from this kit. Failure to contact Paxton prior to beginning

installation will result in a charge for any missing parts.

Before starting the installation, we suggest
your engine compartment be clean. You can
clean the engine and compartment with a pres-
sure washer (such as those used at self serve
car washes) and a safe-for-aluminum
cleaner/degreaser. Cover the distributor with a
plastic bag to prevent water from entering.

*****CAUTION*****

We do not recommend proceeding with the kit installa-
tion unless your vehicle is within normal operating
parameters.

You are undoubtedly enthusiastic about getting
started on your project, but take just a little
more time to insure that your safety is not
jeopardized. A moment’s lack of attention can
result in an accident, as can failure to observe
certain simple safety precautions. The possibil-
ity of an accident will always exist, and the
following points should not be considered a
comprehensive list of all dangers. Rather, they
are intended to make you aware of the risk and
to encourage a safety conscious approach to all
work you do on your vehicle.

We look forward to hearing from you, particularly if you
have any comments or suggestions regarding this manu-
al at (805) 604-1336 

Paxton Automotive Corporation
1300 Beacon Place
Oxnard, CA 93033
E-mail Address [email protected].

***** NOTE *****

Throughout these procedures the word “discard” is used
periodically in relationship to items that will no longer be
utilized in conjunction with the supercharger installation.
It is recommended that these items be saved for future
use should it become necessary.

Summary of Contents for 2000 DURANGO

Page 1: ...9632 V1 0 09 25 02 Owner s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000 2001 Dodge Durango Paxton Automotive 1300 Beacon Place Oxnard CA 93033 888 9 PAXTON FAX 805...

Page 2: ...ell as experi enced technicians to correctly install and receive the greatest possible benefit from their Paxton supercharger When reference is made in this manual to a brand name number spe cific too...

Page 3: ...GER INSTALLATION AND ASSEMBLY 3 1 4 0 FINAL CHECK OUT AND START UP 4 1 APPENDIX 1201216 KIT PARTS LIST A 1 1016416 ASY S C NOVI 1000 A 2 1016623 ASY S C MOUNTING BRACKET A 3 1015934 ASY AIR INTAKE A 4...

Page 4: ...OOLS FOR INSTALLATION 1 Metric and Standard sockets sets 2 Metric and Standard combination wrenches 3 Phillips and common screw drivers 4 12 crescent wrench or 36mm open end wrenches 5 Pliers 6 Wire c...

Page 5: ...it with the parts list Please check the box for small parts Paxton makes every effort to insure that all parts are included in the box However if you discover any missing or mislabeled parts please c...

Page 6: ...park producing items around gasoline or flammable solvents Always have a fire extin guisher rated for chemical and electrical fires handy when working on motor vehicles Run engines only in well ventil...

Page 7: ...e Fig 2 1 Fig 2 1 c Disconnect the coolant overflow hose at the filler cap See Fig 2 2 Make sure to clamp or plug this hose to avoid coollant loss Remove the two bolts securing the shroud using a 10mm...

Page 8: ...he straight hose fitting into this using Teflon sealant See Figs 2 6 2 7 Fig 2 5 Fig 2 6 Fig 2 7 i Attach the supplied coolant hoses being careful to get the orientation correct If nec essary hold the...

Page 9: ...2 11 o Trim the plastic hose that connects to the oil filler by cutting it off just before the second barb approx 3 4 Do not remove the sec ond barb as this keeps the hose from coming off under boost...

Page 10: ...he plug portion should point straight down Re attach the cable at the throttle body Re attach the computer u Attach the rear support plate to the cylinder head using the supplied large bolt See Figure...

Page 11: ...and drill the hole Coat the supplied punch with anti seize or heavy grease and drive it in only halfway using an air chisel with a blunt tip Do not use a ham mer Do not go in all the way or you will d...

Page 12: ...2 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 13: ...it b Measure and cut the supplied oil drain hose to 22 1 2 long Secure hose to drain fitting on supercharger using supplied clamp See Fig 3 1 Fig 3 1 c Lower the supercharger into place making sure th...

Page 14: ...g 3 7 Also bend it up slightly at the radia tor end until it clears Fig 3 7 h Under the vehicle near the oil filter you will find the oil pressure sender Unplug and remove using an oil pressure sender...

Page 15: ...ig 3 11 Remove the plastic cap and place a rag over the port Hold the rag with one hand and depress the valve with a small screwdriver to relieve fuel system pressure Use caution when prforming this s...

Page 16: ...Control Unit to the cover of the power distribution box in the engine compartment Route the 8 wire har ness across the firewall of the engine compartment to the factory ECM Locate the black connector...

Page 17: ...n position three 3 times at fifteen 15 sec ond intervals Afterwards check the entire fuel system for any leaks b Start the car Verify that the oil pressure is within the normal operating range Listen...

Page 18: ...3 6 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 This Page Left Intentionaly Blank...

Page 19: ...A 1 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 Appendix...

Page 20: ...3 A 5 1016623 ASY S C MTG BRKT 4 A 6 1015934 ASY AIR INTAKE 5 A 7 1017416 ASY BELT TENSIONER 6 A 8 1019342 ASY S C OIL FEED HOSE 7 A 9 1019343 ASY S C OIL DRAIN HOSE 8 A 10 1020116 ASY AIR DISCHARGE...

Page 21: ...604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 1016416 1016623 1015934 1...

Page 22: ...1016416 NC FRACTIONS ANGLES 1 16 1 2 ASY S C NOVI 1000 FW ROTATION APPR 1 15 01 00 01 4 7L DODGE DURANGO A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRA...

Page 23: ...x 51 I D x 1 81 LG SPACER 1 25 O D x 39 I D x 1 81 LG WASHER 3 8 FLAT SCREW 3 8 16 x 3 00 LG SCREW 3 8 16 x 2 50 LG COLLAR STEP ASY PULLEY IDLER DUAL SCREW 1 2 13 x 6 00 LG COLLAR STEP 950 PULLEY IDL...

Page 24: ...SY AIR INTAKE APPR 1 10 01 00 01 4 7L DODGE A PROCTOR 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1...

Page 25: ...BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE 2 12 0 L KECK ITEM NO QTY PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 1 1 2 2 1 1 2 1 1...

Page 26: ...7P125 005 7P125 034 SCALE SIZE DWG D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NO...

Page 27: ...S ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 6 LBS 1 1 1019343 NC FRACTIONS ANGLES 1 16 1 2 ASY OIL DRAIN APPR 12 04 00 4 7L DO...

Page 28: ...G D SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRA...

Page 29: ...ATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 1 8 LBS 1...

Page 30: ...PPR 4 18 01 00 01 4 7L DODGE DURANGO RT G COMPTON 1300 BEACON PLACE OXNARD CA 93033 TEL 805 604 1336 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO QTY PART NO DESCRIPTION 1 4 8...

Page 31: ...SIZE DWG C SHEET 1 OF 1 REV DATE APPROVALS DRAWN ENGINEERING R D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT S...

Page 32: ...6 FAX 805 604 1337 CAD GENERATED DRAWING DO NOT MANUALLY UPDATE ITEM NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 4PCE160 010 7C010 052 7F010 024 7E010 051 5A001 040 5W001 040 5W001 012 5W001 001 5W001 02...

Page 33: ...NLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE DECIMALS XX 01 XXX 005 MATERIAL FINISH NONE SEE PARTS LIST DO NOT SCALE DRAWING WEIGHT 01 LBS 2 1 1020218 A FRACTIONS ANGLES 1 16 1 2...

Page 34: ...A 16 P N 4809632 2002 Paxton Automotive All Rights Reserved Intl Copr Secured 25SEP02 v1 0 Dodge Durango 4809632v1 0 1300 Beacon Place Oxnard CA 93033 Tel 888 9 PAXTON www paxtonautomotive com...

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